Fluidbed Dryers and Dryers/Ovens

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Fluidbed Dryers and Dryers/Ovens [8]

Aeromatic GEA Fluidbed Dryers and Dryers/Ovens Aeromatic GEA T5
Fluidbed Dryers and Dryers/Ovens Aeromatic GEA T5
IT205
Aeromatic GEA
T5
1990

This is a steam-heated Fluidbed Dryer which is suitable for processing batches between 50 and 150 kg depending on the characteristics of the product. The Dryer comprises a Stainless Steel Filter Housing with retractable Product Container. The base of the container is fitted with a Stainless Steel wire-mesh.
Product to be processed is placed into the Product Container which is then positioned underneath the filter housing. The filled container is placed into the opening at the base of the column and pushed upwards by a pneumatic ram. It closes against a seal at the base of the column thus forming a closed system. Air is now drawn through this system by fan – ambient air is sucked in and through a Heating Register, through the perforated base of the product container and into the product which is dispersed and thoroughly dried within the Filter Housing.
A special Filter is fitted above the product container inside the column and this prevents product particles to be sucked out of the column. During this process, the air supply is interrupted. An air exhaust duct is mounted
At the end of the drying process, the product container is released and pulled out of the column for ease of disposal.
The operator controls are located in a separate console and include temperature controls and process timers.
Tecnica details :
Pressure shock resistance 2 bar
Reacting pressure “ex” flap 0.1 bar
“Ex” flat area 0.83 m2
Air preparation housing :
Pressure shock resistance 0.06 bar
Heating medium steam
Compress air connection 6 bar

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GEA
22F73
GEA
MP3-2-4
n/a

FLUID BED PROCESSOR
The plant is an all-round production machine ad is suitable for:
• Fluid Bed Drying (all sorts of fluidized products)
• Spray Granulation (all kind of powdery products) via top spray procedure
• Coating of micro fine products as well as pellets via top spray procedure
• Coating of micro fine products as well as pellets via bottom spray procedure

The Fluid Bed Unit is designed to be integrated is a wall between production and technical areas and is executed to achieve the highest levels of GMO which requires a radical separation between production equipment and peripheral mechanical and electro-pneumatic equipment. In the proposed execution only the Fluid Bed Apparatus and the membrane operator panel are in the process area.

Through-The-Wall-Design (TTW)
Clear separation between production area and technical area
Substantial reduction in GMP space needed
No maintenance interventions needed in production area

Fluid Bed Multi-Processor
Typical working capacity (approx.) 15 to 50 litres

Typical batch size (average product density 0.5kg/l) 7.5 kg 25Kg

Max. Working volume 55 litres

Granulation liquid based on: Purified Water

Process inlet air heating range: From +20 to +80 °C

Process inlet air volume range: 750 to 110 m3/h 50°
(valid for empty machine)

Process inlet dew point: +8 to +12 °C


A. Drying in the fluid bed
A batch of fluidized wet materials is put into fluidization through an upward movement of heated air during which the whole surface of the particular product particles are in contact with the hot air. Each particle/granule in uniformly dried to low final moisture content. This is achieved as a result of an even temperature profile throughout the powder bed.
B. Agglomeration in the fluid bed
If a starting production product, consisting of fine powder or core sized particles has to be transformed/changed into a homogeneous rough sized granule it can also be done in a Fluid Bed. The appropriate liquid is sprayed onto product particles which are floating in the airflow, this produces an agglomeration of the particles. The adherence of particles can be achieved by etching the particle surface dissolved in spray liquid. The agglomerates formed are fixed by the drying process.
C. Coating in the fluid bed (predisposition for the future use)
If individual particles of a product require coating to modify the characteristics and/or provide a protective membrane, the process is similar to that of fluidised bed spray agglomeration. The coating media is dissolved/dispersed/suspended in an appropriate carrier liquid and sprayed onto the fluidized particles. The process can be with top spray with the latter generally used for processing dense and large particles.

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Elho Warmetechnik GmbH
22C132
Elho Warmetechnik GmbH
PAK001
n/a

Equipment Description
Elho Trayed Product Drying Oven - Phase 3

• Through 2 Door Fitted with a Polished Stainless Steel Internal Chamber: 1100 mm Deep x 1000 mm Wide x 1400 mm High
• The Sides Of the Oven Are Fitted with Removable Side Airflow Baffle Plates
• Base is Fitted with 670mm Apart Loading Trolley Runners
• Includes Tray Loading Trolley

Specifications:
Manufacturer Name
Elho Warmetechnik GmbH
• Year: 2015
• Serial Number: 2014092A-1
• CE Marked: YES
• Model: PAK001
• Heating or Cooling Source: ELECTRICALLY HEATED
• Voltage: 400 VOLTS
• Frequency: 50 HERTZ
• Phase: 3
Dimensions:
Overall:
110.24 x 100.39 x 118.11 in - 10108.09 lb
2800 x 2550 x 3000 MM - 4585 KGS

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Elho Warmetechnik GmbH
22C133
Elho Warmetechnik GmbH
PAK002
n/a

Equipment Description:
Elho Trayed Product Drying Oven -
• Through 2 Door
• Fitted with a Polished Stainless Steel Internal Chamber: 1100 mm Deep x 1000 mm Wide x 1400 mm High
• The Sides Of the Oven Are Fitted with Removable Side Airflow Baffle Plates
• Base is Fitted with 670mm Apart Loading Trolley Runners
• Includes Tray Loading Trolley

Specifications:
• Manufacturer Name
• Elho Warmetechnik GmbH
• Year: 2015
• Serial Number: 2014092A-2
• CE Marked: YES
• Model: PAK002
• Heating or Cooling Source: ELECTRICALLY HEATED
• Voltage: 400 VOLTS
• Frequency: 50 HERTZ
• 3 Phase:

Dimensions:
Overall:
110.24 x 100.39 x 118.11 in - 10108.09 lb
2800 x 2550 x 3000 MM - 4585 KGS

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COMASA Fluidbed Dryers and Dryers/Ovens COMASA CAP  12 LT
Fluidbed Dryers and Dryers/Ovens COMASA CAP 12 LT
22F220
COMASA
CAP 12 LT
2015

PROCESS CONCEPT
The ESS/CCA dryer uses control systems, influenced by specific drying programs, which eliminates problems related to the interaction of solid particles with a gas that are typified by:

- The formation of air channels within the granulated mass
- The lack of uniformity in the drying process
- Localized overheating of the granulation in some parts of the bed attrition of the granulation as it dries
DRYING PROGRAM
ESSICCA is equipped with software that allows diferent drying programs to be selected depending on the nature of the material being dried.

Examples Of possible drying programs include:
- Constant air flow and product temperature
- Using progressive air flow that changes with time
- Using immediate fluidization
- Using controlled fluidization determined by temperature gradient

ESSICCA can measure 7 (seven) parameters at the same time during the process:

- In/ct air temperatura: Ti
- Temperature ofthe air in contact with granulated material: Tp
- Exhaust air temperature: Te
- Pressure within the expansion chamber: Pce
- Pressure in the plenum.. Pp
- Pressure at the exhaust.. Pe
- Air flow: Q

Measurements are constantly processed by means of a PLC which provides information based on the selected drying program.

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FREUND VECTOR Fluidbed Dryers and Dryers/Ovens FREUND VECTOR FLM30
Fluidbed Dryers and Dryers/Ovens FREUND VECTOR FLM30
22F163
FREUND VECTOR
FLM30
2004

Vector Fluid Bed Dryer, Model FLM-30 "Flo Coater"
catalogue states 100 liter bowl capacity is standard, construction year 2004,
with Compu 4 Control Panel,
Wurster bottom up spray chambers, with spray pump, and AHU.
Munters HCD-2250-EA-S-CLAD dehumidifier,
Buffalo air handler and
Donaldson Torit Stainless Steel 8 Cartridge Dust Collector,
Model DFT2-8, S/N IG909730-002, (DC-3), with 20HP blower.
Includes
Metro 4 Shelf Stainless Steel Rack, portable (contents not included)

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FREUND VECTOR Fluidbed Dryers and Dryers/Ovens FREUND VECTOR VFC30
Fluidbed Dryers and Dryers/Ovens FREUND VECTOR VFC30
22F162
FREUND VECTOR
VFC30
2008

Vector Fluid Bed Dryer, For Pilot and Production Scale Drying, Coating, and Granulation Processes
Model VFC 30 M,
catalog states 100 liter bowl capacity is standard,
Construction year 2008,
with Compu 4 Control Panel,
with spray pump, and AHU
With (2) 18" Wursters, bottom up spray, Four cartridge dust collector and blower.

Munters Model HCD-2250-EBA-SBS Dehumidifier and Buffalo 080086-01 air handler.
Includes Cotterman 5 Step Safety Ladder,
Metro 4 Shelf Stainless Steel Rack,
portable (contents not included)

Volume (Liters) 100
Working Capacity (kg) 30 - 50
Volume (Liters) 120
Working Capacity (kg) 36 - 60
Air Flow m3/hr 3,000

 

 

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BACHILLER Fluidbed Dryers and Dryers/Ovens BACHILLER MCV 1000 NS
Fluidbed Dryers and Dryers/Ovens BACHILLER MCV 1000 NS
22MF464
BACHILLER
MCV 1000 NS
1998

DESIGN PRESSURE : Body : - 0,005 / 1.5 bar medium : 6 bar DESIGN TEMPERATURE : Body : 130 °C Average 130 °C TEST PRESSURE : Body : 2,33 bar Average : 10,09 bar RADIOGRAPHY : spot THERMAL TREATMENT : no VOLUME : Body : 2,945 m³ Average : 0,079 m³ TOTAL VACUUM WEIGHT : 2700 kg

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CONTACTS

INTIMAC s.r.l.

Via XXV Aprile, 8

21054 Fagnano Olona (VA)

Italia

Tel. +39 0331 1693557

email: inti@intisrl.it

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