+39 0331 1693557
inti@intisrl.it
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This is a steam-heated Fluidbed Dryer which is suitable for processing batches between 50 and 150 kg depending on the characteristics of the product. The Dryer comprises a Stainless Steel Filter Housing with retractable Product Container. The base of the container is fitted with a Stainless Steel wire-mesh.
Product to be processed is placed into the Product Container which is then positioned underneath the filter housing. The filled container is placed into the opening at the base of the column and pushed upwards by a pneumatic ram. It closes against a seal at the base of the column thus forming a closed system. Air is now drawn through this system by fan – ambient air is sucked in and through a Heating Register, through the perforated base of the product container and into the product which is dispersed and thoroughly dried within the Filter Housing.
A special Filter is fitted above the product container inside the column and this prevents product particles to be sucked out of the column. During this process, the air supply is interrupted. An air exhaust duct is mounted
At the end of the drying process, the product container is released and pulled out of the column for ease of disposal.
The operator controls are located in a separate console and include temperature controls and process timers.
Tecnica details :
Pressure shock resistance 2 bar
Reacting pressure “ex” flap 0.1 bar
“Ex” flat area 0.83 m2
Air preparation housing :
Pressure shock resistance 0.06 bar
Heating medium steam
Compress air connection 6 bar
FLUID BED PROCESSOR
The plant is an all-round production machine ad is suitable for:
• Fluid Bed Drying (all sorts of fluidized products)
• Spray Granulation (all kind of powdery products) via top spray procedure
• Coating of micro fine products as well as pellets via top spray procedure
• Coating of micro fine products as well as pellets via bottom spray procedure
The Fluid Bed Unit is designed to be integrated is a wall between production and technical areas and is executed to achieve the highest levels of GMO which requires a radical separation between production equipment and peripheral mechanical and electro-pneumatic equipment. In the proposed execution only the Fluid Bed Apparatus and the membrane operator panel are in the process area.
Through-The-Wall-Design (TTW)
Clear separation between production area and technical area
Substantial reduction in GMP space needed
No maintenance interventions needed in production area
Fluid Bed Multi-Processor
Typical working capacity (approx.) 15 to 50 litres
Typical batch size (average product density 0.5kg/l) 7.5 kg 25Kg
Max. Working volume 55 litres
Granulation liquid based on: Purified Water
Process inlet air heating range: From +20 to +80 °C
Process inlet air volume range: 750 to 110 m3/h 50°
(valid for empty machine)
Process inlet dew point: +8 to +12 °C
A. Drying in the fluid bed
A batch of fluidized wet materials is put into fluidization through an upward movement of heated air during which the whole surface of the particular product particles are in contact with the hot air. Each particle/granule in uniformly dried to low final moisture content. This is achieved as a result of an even temperature profile throughout the powder bed.
B. Agglomeration in the fluid bed
If a starting production product, consisting of fine powder or core sized particles has to be transformed/changed into a homogeneous rough sized granule it can also be done in a Fluid Bed. The appropriate liquid is sprayed onto product particles which are floating in the airflow, this produces an agglomeration of the particles. The adherence of particles can be achieved by etching the particle surface dissolved in spray liquid. The agglomerates formed are fixed by the drying process.
C. Coating in the fluid bed (predisposition for the future use)
If individual particles of a product require coating to modify the characteristics and/or provide a protective membrane, the process is similar to that of fluidised bed spray agglomeration. The coating media is dissolved/dispersed/suspended in an appropriate carrier liquid and sprayed onto the fluidized particles. The process can be with top spray with the latter generally used for processing dense and large particles.
Equipment Description:
Elho Trayed Product Drying Oven -
• Through 2 Door
• Fitted with a Polished Stainless Steel Internal Chamber: 1100 mm Deep x 1000 mm Wide x 1400 mm High
• The Sides Of the Oven Are Fitted with Removable Side Airflow Baffle Plates
• Base is Fitted with 670mm Apart Loading Trolley Runners
• Includes Tray Loading Trolley
Specifications:
• Manufacturer Name
• Elho Warmetechnik GmbH
• Year: 2015
• Serial Number: 2014092A-2
• CE Marked: YES
• Model: PAK002
• Heating or Cooling Source: ELECTRICALLY HEATED
• Voltage: 400 VOLTS
• Frequency: 50 HERTZ
• 3 Phase:
Dimensions:
Overall:
110.24 x 100.39 x 118.11 in - 10108.09 lb
2800 x 2550 x 3000 MM - 4585 KGS
Vector Fluid Bed Dryer, Model FLM-30 "Flo Coater"
catalogue states 100 liter bowl capacity is standard, construction year 2004,
with Compu 4 Control Panel,
Wurster bottom up spray chambers, with spray pump, and AHU.
Munters HCD-2250-EA-S-CLAD dehumidifier,
Buffalo air handler and
Donaldson Torit Stainless Steel 8 Cartridge Dust Collector,
Model DFT2-8, S/N IG909730-002, (DC-3), with 20HP blower.
Includes
Metro 4 Shelf Stainless Steel Rack, portable (contents not included)
Vector Fluid Bed Dryer, For Pilot and Production Scale Drying, Coating, and Granulation Processes
Model VFC 30 M,
catalog states 100 liter bowl capacity is standard,
Construction year 2008,
with Compu 4 Control Panel,
with spray pump, and AHU
With (2) 18" Wursters, bottom up spray, Four cartridge dust collector and blower.
Munters Model HCD-2250-EBA-SBS Dehumidifier and Buffalo 080086-01 air handler.
Includes Cotterman 5 Step Safety Ladder,
Metro 4 Shelf Stainless Steel Rack,
portable (contents not included)
Volume (Liters) 100
Working Capacity (kg) 30 - 50
Volume (Liters) 120
Working Capacity (kg) 36 - 60
Air Flow m3/hr 3,000
DESIGN PRESSURE : Body : - 0,005 / 1.5 bar medium : 6 bar DESIGN TEMPERATURE : Body : 130 °C Average 130 °C TEST PRESSURE : Body : 2,33 bar Average : 10,09 bar RADIOGRAPHY : spot THERMAL TREATMENT : no VOLUME : Body : 2,945 m³ Average : 0,079 m³ TOTAL VACUUM WEIGHT : 2700 kg
Vector flo-Coater 420 L fluid bed dryer , model FLO 120
Catalog rated working capacity of product bowls is approx 63 to 210 kg
Includes 2 portable SS product bowls
Includes a vector ( Watson Marlow ) solution pump , SS wall-mounted control panel w, chart recorder, Crate w , miscellaneous part
SS top cylindrial explosion vent approximately 4' in diameter by 18,5 '
GEA Niro Pharma Systems Aeromatic Fielder mixing/drying system consisting of:
(1) GEA Niro Aeromatic Fielder high shear mixer, type PMA 1200.
Polished stainless steel construction,
Total capacity 42.37 cu ft (1200 liter), working capacity 31.78 cu ft (900 liter).
Measurements : 4’9” (1500 mm) , x 2’36” (725 mm)
1 Chopper. Lit with counter weight. On stand. Siemens control panel., year 2008. incl. integrated
For high shear pelletization, a special mixing tool is available to optimize the process and maximise the output.
Wet Pelletizing: This process uses a rotary atomizer spray to achieve excellent dispersion of binder liquid through the mix, and a special high-speed rotation blade for maximum movement of the product, for more efficient pelletization. A PTFE container-lining minimizes the need for ‘top and tailing’, even with the most cohesive of products. Studies have shown that the PTFE liner, unique to GEA can increase production efficiency by as much as 40%. Alternatively, an extruder may be used, similar to those used for the manufacture of pellets. In a typical set-up all ingredients are pre-blended in a container after dispensing. Depending on the extruder design the liquid can be added in the extruder or mixed separately to the correct consistency. The material produced by the extruder is now transferred directly into a continuous fluid bed where it is dried to the desired moisture level.
Melt Pelletizing: This is an exceptionally fast method of producing pellets in a single step. The active material and binder are mixed in binder form then heated until the binder melts. A single batch is processed typically in just 15-20 minutes, and needs no further drying.
(2) GEA cone mill,
(3) GEA Niro fluid bed dryer, type Sirocco 1200,
Working capacity 958 liter,
Rated for 150 PSI (10 bar), year 2008. Incl. controls. Include Cip System , explosions Valves included
Laboratory fluid bed coater, universal unit for dry of powder, wet granulation, as well as coating of pellets/tablets with wet film, mobile unit GMP.
Producer Hüttlin
Type HKC-5-TJ
Year 1998
Volumen 5LT
Granultated 1.5 – 3 kg
Pellets 2,5 – 5 kg
Tablets 2.5 -4 kg
Air handling 200-600 m3/h
Max process temperature 80 °C
Diosna Minilab: Granulation. Drying. Coating. All-in-one feature.
- Fluid bed and tablet coating in one machine
- Very good process monitoring through glass components
- Convenient operation via full graphic display
- Easy cleaning due to tool-free disassembly
- High flexibility due to large batch range
- Table-top machine for rapid product and process development
Machine housing: GM-compliant design with stainless steel sheet clad welded construction, 4 height-adjustable feet
Dimensions (lengthxwidthxheight) 1200 x950x 550 mm
Net weight approx. 130 kg
Connection conditions:
Operating voltage 3x400 V
Control voltage 220V
Frequency 50 Hz
Power consumption 10 kW
Compressed air supply min 6 bar
Compressed air consumption: approx. 25 Nm3/h
Air heater/heating: Temperature control range (theoretical): 20-140 °C
Weight 3,4 kg
Fan/side channel blower: speed 2850 min/1
Weight 13 kg
Atomizer / Spray dryer GEA Niro FX1
Technical data:
motor:
type High-frequency motor, 2-poles, IP55, Eexd IIC T4 with three thermostats (connected in series)
Rotation: Anti-clockwise when viewed from above
Voltage: Y 19-380V
Frequency: 25-500 Hz
Current: 3.58 A
Power: 0.075 - 1.5 kW
RPM:1,500 - 30,000
Atomiser:
Min RPM: 10,000 (atomiser speed at 167 Hz)
Max. RPM: 30,000 (atomiser speed at 500 Hz)
Cooling air:
Air flow rate: 210 kg/h, at max. temperature 35°C
Min. Pstat.: 65 mm WG at atomiser inlet.
Noise level:
The sound pressure level (SPL) in the vicinity of the atomiser depends on:
- turbine speed
- load of the atomiser
- type and size of the motor
- the environment surrounding the mistblower.
Under normal operating conditions, the SPL at a distance of 1 metre from the FX1 mistblower is measured at 84 dB(A). This value, however, should be regarded as indicative. A variation up to a maximum of 5 dB(A) or more may be found under the above circumstances.
If the sprayer is fitted with a silencer, the sound pressure level (SPL) is measured at 70 dB(A) at a distance of 1 metre.
Weight
Sprayer weight (including turbine): 19.5 kg
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
