Capacity 450 lbs / h at 40 psi up to 750 lbs / h at 55 psi
Stilmas PSG – DTS Pure Steam Generators are designed and constructed according to the latest International Pharmacopeias amd the cGMP FDA. They are capable of solving any problem of sterilisation of pharmaceutical equipment and process lines. MAIN FEATURES: Immediate start up: thanks to the design as per “accumulating boiler” technology, the pure steam is immediately available. The unit is able to pass from stand-by to full capacity in few seconds. High Flexibility: the production capacity can be varied automatically from 0 to 100% according to the demand. Unique purification system: gravitational purification principle for better guarantee of steam purity. High Quality Steam: the quality of produced steam is constant in terms of pyrogen contents, superheat value and dryness fraction, independently from pressure and production flow rate. Simple and clean mechanical construction: baffle free decontamination chamber – no welding. Granting the best inspectability, minimized corrosion risk, for the longest expected life of equipment. Extremely limited maintenance. No moving parts, expansion joints or mechanical seals. No extra space in height is needed. Compact construction and low weight. Little extra head room needed for dismounting and inspection. Stilmas’ PSG – DTS Pure Steam Generators design is based in the “accumulating boiler” technology. The system is composed by two parallel bodies: the heat exchanger and the evaporator – decontamination column. Feed water is fed to the decontamination column (main body), while industrial steam is fed to the heat exchanger, shell side. Industrial steam heats the feed water to evaporation temperature, so creating a strong circulation inside the two bodies. The steam develops in the evaporator: steam low velocity and the height of the decontamination column eliminate any possible impure water droplets entrainment. A pressure transducer, installed in the evaporator, controls the feed of industrial steam to the heat exchanger, thus granting constant pressure of the produced pure steam. The feed water flow is controlled by a level transmitter installed in the evaporator. Capacity 1500 Kg steam per hour.
Distiller Stilmas Mascarini Water Super Still, Model: FA500HR
Capacity 500 liter/hr
Complete high efficiency plant with vacuum plant
Heat exchangers and condenser
Requires steam supply
Overall dimensions 1700mm wide x 2500mm long x 2500mm high
Net weight 2120 kg operating weight 2520 kg
Complete water treatment 370 liter per hour unit consisting of:
Organic scavenger unit
Pre treated water tank with buster pump
Duplex softeners units
Septron line unit Osmosis Christ
UV lamp intensity meter
treated water storage tank with buster pump
UV lamp intensity meter
Choosing SEPTRON® Line means the fastest and safest way for ultrapure water production. Fast, since it is ready for use, and safe, since it has been successfully established for years. It is a proven standard product that embodies a great deal of expertise and experience and meets the most demanding of product and usability requirements. Perfect in form and function. Compact and hygienic thanks to its dead-leg-free interconnection technology and offers the complete range of
Unique EDI technology
BWT is the only European manufacturer of EDI modules. The unique, patented EDI spiral-wound module, SEPTRON®, industry and the highest quality requirements.
• Standard ready-to-use product
• Short delivery and set - up times
• Compact , space saving .
• Economical production of highly purified water up to 370 liters per hour
• User-friendly and low maintenance
• Integrated degasser
• High efficiency ( WCF ) of 70-75%
• cGAMP-compliant PLC
• Standard disinfection and cleaning programme
• SEPTRON® Line VAL and HPW pre - validated with complete documentation .
• Maximum hygiene due to full - fit design deadleg-free interconnection technology and unique BWT SEPTRON technology .
• Guaranteed purified water quality , compliant with Ph. Eur. and USP ( VAL model ) .
The models are equipped as standard with a programme for the chemical disinfection of reverse osmosis like SEPTRON® modules. The devices are characterized by high performance with ow water consumption . They offer low maintenance , fast set up and a high level of operational safety .
With its SEPTRON® - line BWT is able to provide all companies with perfect water for their operational process and to guarantee maximum quality, purity and safety.
TECHNICAL DETAILS :
Water flow 370 Lt/h
Conductivity ( at 25C°) < 1,3 μS/cm
Total bacteria count KBE/ml < 10
Flow water not treated 660 Lt/h
Pressure 3-6 bar
Temperature 5-20 C°
Iron content < 0,1 mg/l
Salt content < 500 mg/l
CO2 content < 20 mg/l
Congestion < 5 %/min
Oxidant < 0,1 mg/l
Concentrate flow 290 l/h
Protection device IP 54
Ambient temperature 5 - 35 °C
Consumption off line 1,4 kW
Consumption on line 3,2 kW
Potable water 3/4
Diluent TRI CLAMP 50,5 mm
The teedwater is pre-heated in the exchanger E009, by steam condensation coming trom the last column, and in the pre-heaters F004-F001 by condensate produced in every effect.
The teedwater evaporates partially in the first column (E001) as heated by industriai steam.
The industriai steam passes through the pre-heater F001 and is drained by steam trap ST001.
The produced pure steam trom the top and the water not evaporateci trom the bottom
1 -pass to the tollowing effect, where the process is repeated at lower pressure and temperature.
The distillate produced by pure steam condensation goes to the pre-heater F002. The process is repeated for all columns in the same way.
The steam produced in the last effect is condensateci and cooled together with the distillate coming from pre-heaters in the exchangers E009 and E01O, by teed and cooling water.
1 - SINGLE EFFECT RUNNING DESCRlBTION
Conveyed by main pipe in the upper paq ot column, the teedwater goes down through the exchanger tube side and evaporates as heated by industriai steam coming from the shell side.
(The water I steam mixture is conveyed in the lower part ot column by main tunnel, where
the steam is split trom the water. The water lies on bottom and goes out trom gate B; the steam goes up at the outside ot tunnel and goes out trom gate F.
The condensate passes in the pre-heater shell side and goes out trom the gate G; the teedwater goes into the gate C and goes out trom gate D.
The distillate goes out at 95°C as indicateci in the drawing no. 0969/3; for the correct running of the plant it is necessary that the storage tank and the connecting piping are at a lower height.
The conductivity changes from 0.25 to 1 uS / cm., depending on feedwater quality.
- gas must be free without backpressure
- concentrate must be free without backpressure
- cooling water can be regenerated and used as hot water
- industrial steam condensate better if connected with condensate recovery ring;
otherwise, it can be discharged avoiding the connection with gas and concentrate discharge from stili.
3. - CONNECTIONS
must be at least 2 bar more than the one of feeding steam
demineralized and filtered, free of amines, organic matters and silica (max conductivity 5 uS)
depending on feed steam pressure (see table)
2 bar about are necessary inlet 15°C - outlet 80°C softened
depending on feed steam pressure (see table)
The steam must be saturateci, dry, free of oil and other impurities which may scale the exchanger surfaces.
The pressure may change from 3 to-8 bar; the plant is provided with a safety valve calibrateci at 9 bar.
Consumption: see table
- three-phase tension
- auxiliaries tension
V220 / Hz50 + 24 Vcc
Pure steam generatore type psg 300 DTS
STILMAS pure steam generator - type PSG 3OO DTS - produce saturated dry
pyrogen-free pure Steam by using industrial steam as heating fluid.
Pure steam DN 50 PN 16
Sampling discharge: ½” Triclamp
Industrial steam DN 40 PN 16
Condensate discharge: DN 25 PN 16
Cooling water outlet: ½” Triclamp
Safety valve: DN 40 PN 16
Cooling water inlet: ½” gas M.
Electric line 380 V/50 Hz
Compressed air 6 bar
A) E 020 DOUBLE TUBE SHEET EXCHANGER
- Construction in AISI 316
- ISPESL tested
- Design pressure: shell side 10 bar – tube side 6 bar
B) ER 020 EVAPORATION CHAMBER
AISI 316 L construction
- Design pressure: 6 bar
C) SUPPORT FRAME
Painted carbon steel construction
D) FEEDWATER PUMP P 020
AISI 316 stainless steel construction
Type GRUNDFOS CRN 2 – 70 ( See Annex n° 24)
E) SAFETY VALVE PSV 020
- AISI 316 STAINLESS STEEL CONSTRUCTION ( See Annex N°2)
- Type AST 7000SU/LA DN25
- Calibration pressure 6 bar
Pure steam production adjustable
Heating steam consumption: 1.35 kg/kg pure steam
Feeding with demineralized water
Three, phase electrical supply: V380/Hz50
Auxiliary ,electrical supply: V220/Hz50 + 24Vcc
Compressed air pressure: bar 6
MAIN FEATURES OF STILMAS PSG-DTS
Instant start: pure Steam is immediately available thanks to the design of the"Accumulator boiler"technology. The unit can switch from standby to full capacity in seconds
High flexibility: the production capacity can be automatically varied from 0 to 100% according to the request
Unique purification system: gravitational purification principle for better vapor purity guarantee
High quality Steam: the quality of steam produced is constant in terms of pyrogen content, heating value and drying fraction, regardless of pressure and production scope
Simple and clean mechanical construction: the decontamination chamber without baffles or defrosters, ensuring the best inspection capacity, minimizes the risk of corrosion, for the longest expected life of the equipment.
Extremely limited maintenance. Absence of moving parts, expansion joints or mechanical seals
Compact construction and low height. Little extra head space is needed for disassembly and inspection.
PRINCIPLE OF OPERATION
The design of STILMAS PSG-DTS pure steam generators is based on the technology of the radiator. The system consists of two parallel bodies: the heat exchanger and the evaporator/decontamination column. The feed water is fed to the decontamination column (main body) while the industrial steam is fed to the supporting side of the heat exchanger. Industrial steam heats the feed water to the evaporation temperature, creating a strong circulation within the two bodies.
The Steam develops in the evaporator where its low speed and the height of the decontamination column eliminate any possible entrainment of impure water droplets. A pressure transducer, installed in the evaporator, controls the ingress of industrial steam to the heat exchanger, thus ensuring a constant pressure of the pure steam produced. Supply water flow
it is controlled by a level transmitter installed in the evaporator.
REDUCTION OF NON-CONDENSABLE GASES (NCG)
Stilmas has developed two alternative solutions to meet the NCG requirements of EN 285.
The first solution consists of an intermediate tank in which the preheated feed water is sprayed by separating the liquid from the gas which is then extracted outside.
This solution can adapt any clean steam generator to allow the NCG content to be achieved.
The Second Solution, Stilmas Gasbuster ® , is integrated into the PSG. The degassing process occurs when the preheated feed water enters the decontamination column and is sprayed by separating the liquid from the gas which is then extracted by a small stream of clean steam.
With both solutions, Stilmas PSG can deliver much lower NCG content than required by international standards.
The system is entirely made of AISI 316L stainless steel. the standard finish of the active surface is smooth and flush with passivation; mechanical or electrochemical polishing can be performed on request.
The heat exchanger is of casing and tube type with double sheet metal execution; the tubes expand on the plates, avoiding any welding for a totally hygienic execution, and a better resistance to expansion efforts.
The design and construction of the decontamination chamber, which is a completely empty column, ensure the best inspection ability. The absence of welds in this area drastically reduces the risk of corrosion, for a very long service life of the equipment.
The overall design of the building, together with the decontamination process described, ensure a very compact design and require extremely limited space for maintenance.
400V, 50 Hz, ph: 3+N+T
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Tel. +39 0331 1693557