+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Screw cap capping machine Groninger KVK 104
Producer: Groninger
Model: KVK 104.
Year of manufacturing: 1990.
Number of capping heads: 4.
speed of the machine 9.000 bottles per hour.
Power installed 1,1 Kw.
Diameter of the bottle 20 - 100 mm.
height of the bottle 30 - 250 mm.
Screw cap.
The CA-type screw capping machines can screw pre-threaded plastic caps that require pick-and-place or even Twist Off caps with steam injection
The caps are picked by means of a transfer starwheel with pockets or pegs
Programmable Logic Controllers Various capping and ejection control systems of badly capped bottles
Capping stations: 14
Capping system: Screw cap
Pitch circle diameter: 480 mm
Mechanical speed : approx 18.000 container per minute
Producer: Preci
Model: Trio - F -TP - 6
Continuous motion machine to close glass and PET bottles with pressure caps.
Machine is in accordance to the GMP and FDA rules.
Number of capping head N°4
Speed of the machine 8.000 bottles per hour mechanical output
Power installed 1,1 Kw
Diameter of the bottle 20 - 115 mm
height of the bottle 40 - 220 mm
Pressure capsule dimensions Min diameter 20 mm max 115 mm
Pressure cap system
Bausch Stroebel KS 1010 capping machine for injection vials
Bausch Stroebel brand for injection vials from approx. 3. f00 vials/h, fully automatic, consisting of:
Brand: Bausch Stroebel
Model: KS 1010
Stainless steel crimper version for 16-45 mm vials, height 25-80 mm, speed according to product max. 3,500 vials/h. Includes 1 metal lid vibrator, staple station. The team is provided with its anti-cancer protections, monitoring the presence of the lid and its alarms.
Rudolf Deckert AVM 730 capper
Intermittent rotary capping machine with 12 stations
Plastic capping head and metal caps
Automatic caps rotary feeding
Speed up to 4200 bottles per hour
Diameter up to 90 mm
Height from 40 to 215 mm
The F550 (Serial no. 550009 ?) is an 8-head rotary seamer for automatic feeding and seaming of aluminium or flip-off capsules. The machine has been designed to work with previously filled vials and allows the application of aluminium or flip-off caps; it is also designed for in-line connection both upstream and downstream. The vials arrive at the machine via a special feeder. The vials come from the infeed belt and are closed by the rotary head. Once operations have been completed, the vials exit onto the outfeed belt or are rejected from the belt.
TECHNICAL DATA
vial dimensions
- diameter: min. 14 mm - max. 60 mm
- Height: min. 5 mm - max. 100 mm
production: 16000 vials per hour
Installed power: 3,5 KW
The bottle closing machine in modified atmosphere and vacuum, has been designed and built according to the most modern and advanced technologies. All the solutions adopted are the result of research and design aimed at building safe, reliable machines capable of guaranteeing high quality and production standards.
The machine has been built with high quality components to guarantee low maintenance and a long working life. The piping, fittings, valves, materials and installed instrumentation comply with F.D.A. directives.
All machine parts, smooth surfaces, rounded corners have been specially designed to facilitate cleaning and sanitising.
SECTOR OF USE:
Pharmaceutical, chemical, cosmetic, food, dietary, medical devices, manufacturing.
PECULIARITY:
The bottle capping process is divided into the following stages:
1. Bottle infeed: The containers coming from the line arrive at the machine where an auger sets them up at the machine's pitch. The screw feeder leads the bottles into the infeed starwells where, after a rotation of about 180°, they are deposited on the carousel plates.
2. Capping in a modified atmosphere: The infeed star deposits the bottles onto the carousel platters, which move the bottle towards the capping head; the bottle capping procedure is divided into the following stages: Bottle Lifting, Bottle Uncapping, Bottle Vacuum, Bottle Nitrogen and Cap, Bottle Vacuum, Bottle Capping, Bottle Descent and Release.
3. Bottle unloading: The exit star receives the bottles from the capping carousel and deposits them after a rotation of about 180° on the exit belt, close to the ejector.
4. Bottle rejection: The rejection system is implemented by means of a system called Soft Push, characterised by the presence of a pad covered with absorbent material and driven by a pneumatic cylinder. Upon receiving the rejection signal from the machine's control logic, the pad comes out, hits the containers with capping imperfections and moves them to an independent rejection accumulation. Conversely, suitable bottles will be free to flow to the next process.
The production speed can be varied by acting on appropriate parameters settable from the control panel. The maximum speed attainable is 9,000 bottles per hour with 100ml bottles.
Year of construction: 2006
Length mm 4550 Width mm 2310 Net weight Kg 5000 Frequency Hz 50 Voltage Volt 380 TECHNICAL PRODUCTION CHARACTERISTICS Production 9000 Bottles / h (100 ml) Size of treated bottles 50 / 100 ml Treated bottles material: glass Steam consumption 300 Kg / hour Water consumption 18 lt / min
Intermettient motion capping monobloc from 2009
Technical data
Mechanical speed 90 strokes/min
Power absorption 4,5 kW
Air consumption 200 Nl/min
Air pressure 5-6 bar
Gross weight 1950 kg
Size range
A from 20 min -70 max
B from 15 min -80 max
C from 35 min -180 max
Diameter 15 min -80 max
The Enercon Super Seal™ 100 Model LM5022-66 from 2016 induction cap sealer is the industry standard for cap sealing. It is recognized for their ability to reliably create hermetic seals that prevent leaks, preserve freshness & provide tamper evidence.
Induction Sealing is a process used to seal containers hermetically by using an electromagnetic field to heat a heat-sealable foil liner located within a closure. The Super Seal™ Induction Cap Sealer converts a line voltage (240 VAC 1Ø or 3Ø / 50/60 Hz) to a high-frequency electromagnetic field in the sealing head. This electromagnetic field heats your liner by inducing currents into the metal of the foil liner located within the closures of your containers.
High sealing speeds can be obtained using this process making it well suited for both production lines and laboratory applications.
Material Variations
Depending on the type of polymer used, an induction seal can meet FDA requirements for "tamper evident" packaging, or may simply provide leakage protection and shelf life extension, often referred to as a "freshness seal". Many varieties of inner seal polymers have been developed and are available from a number of suppliers. Suppliers can assist you in the selection of the proper liner for the multitude of products and packaging methods used in the packaging industry.
The Sealing Process
When the closure is placed onto the container and placed within the electromagnetic field produced by the sealing head, several things occur.
1. An electrical current, called an eddy current, is induced into the aluminum foil, resulting in a resistance-type heating effect.
2. The polymer coating melts and flows around the lip of the container.
3. In Multiple Layer Liners the wax bond holding the foil liner to the backing material is melted and the wax is absorbed into the backing material.
When the electromagnetic field is shut off the polymer cools and hardens, bonding the foil to the container lip. When the closure is removed from the container the metal foil will remain bonded to the lip of the container and any backing materials (Multiple layer liners only) will remain inside the closure.
NOTE:
A fundamental requirement for induction cap sealing is to have the proper amount of torque on the cap, which exerts a downward force when sealing.
Consult your cap supplier for the recommended torque of your cap. A rule of thumb is to equate half the liner's millimeter size (diameter) to inch-pounds of torque. For example, a 53mm liner would require 27 inch-pounds of torque.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
