BOSCH Type KLD 1041 Leak Test Machine for Ampoules and Vials
Year: 2006
Leak test machine for glass containers. Linear automatic machine for the inspection of ampoules, injection cylinders/cartridges and injection bottles/vials, which checks each container at four inspection points by means of high-voltage technology. The testing principle is based on the detection of the changing impedance of a container filled with an electrically conducting liquid.
The containers are examined for: hairline fissures and pinholes ; insufficient glass wall thickness/tip domes too thin ; capillary pores ; leaking fusion points, sealing points and ampoule neck tips ; absence of fill.
MAIN FEATURES:
It is recommended to carry out the container leaktightness test directly after sterilization or fusing.
The unit is equipped with: conveyor system, infeed belt, 4 high-voltage inspection stations (1-2 check bodies and tip/seal, 3-4 check base and body), result display, transverse push discharge for rejected containers, outfeed for accepted containers. The unit treats only dry and externally clean packaging material. The infeed conveyor spaces the containers and turns them during their travel through the infeed helix into the horizontal position. Processing and output ranges are dependent upon individual containers, line integration etc. Characteristics: GMP-compliant machine design. Container rotation for inspection of the whole circumference. Easy operation. Cantilevered, vibration-free construction, panelling made of stainless steel. Drive elements incorporated into the machine housing and protected. Max. detection security due to 4 testing points adjustable independently of one another.
Inspection Machine Seidenader
Model: V 90-AVSB/60-LP
0,8 Kw
230 V - 50 Hz
Inspection Machine for Vials Strunk Bosch KVL B06
Year:1977
Inspection machine for size bottles: 100 - 250 - 500 and 1000 ml
Dimensions of the containers : ø 49 mm, 100 ml; ø 66 mm, 250 ml; ø 78 mm, 500 ml; ø 95 mm, 1000ml
The machine speed (maximum and nominal) depends on the format: 100ml (max) 83 pieces / min, 5000 pieces / hour; 100ml (nominal) 67 pieces / min, 4000 pieces / hour
250ml (max.) 83 pieces / min, 5000 pieces / hour; 250ml (nominal) 60 pieces / min, 3600 pieces / hour
500 ml (max.) 67 pieces / min, 4000 pieces / hour; 500ml (nominal) 50pcs / min, 3000pcs / hour
1000ml (max.) 33 pieces / min, 2000 pieces / hour; 1000ml (nominal) 20 pieces / min, 12000 pieces / hour
Weight: mechanical module: 2100 kg, each turntable: 280 kg
Dimensions for transport (WxDxH): 1700x3050x2110Hmm
Minimum height from the floor: 150 mm ± 25 mm
Noise <75dB (A)
Supply voltage: 400V ± 10% 50 / 60Hz3Ph
Eisai Visual Inspection Machine for particles: AIM 587-2, from 2001.
Dual sided machine capable of inspecting vial level and for foreign matter at speeds up to 300 vials per minute.
The machine has been designed to be inserted into all the modern phar-maceutical production lines.• Several options of the infeed system have been designed in order to sati-sfy most client demands.• The main machine turret is equipped with 24 spindles. The lower part ofthe spindle is rotated or stopped according to the inspection required.• Each container undergoes a series of inspections along the carousel bymeans of monochromatic CCD digitalcameras.• Each inspection station consists of acamera and its dedicated LED light source available from the bottom or fromthe rear.• An additional station for tip shape inspec-tion with its dedicated reject device canalso be supplied.• All the acquired images are sent directly to the PC and processed by adedicated vision system.• The container is accepted if all inspection results are received as positi-ve by the PLC.• The system works with Siemens WinCC scada.• Validation procedure can, if requested, be in compliance with CFR21part. 11.
Ampoule inspection with ongoing productioninside the main turret of the MCA 200
Machine type:
WILCOMAT® R 24 MC/LFCN/HSA 02
24 head rotary tester designed with 3 testing methods
Liquid and Freeze dried vials
10R and 20R
Please provide the dimensionai drawings of all formats to be tested
The machine will be designed for testing vials sized from 2ml to 100ml
Test capacity:
:vials per minute for 1 OR and 20R
Testing capacity is also a function of the Test sensitivity. The testing capacity and testing sensitivity for bigger formats has to be defined in further steps.
Test sensitivity for CCIT: 1O µm and bigger can be detected for 1 OR and 20R, subject to test trials with originai products.
The testing sensitivity for bigger formats has to be defined in further steps.
Crimping quality:
The crimping quality will influence the testing performance, due to possible air trapped in the crimp, causing false rejects.
The products have to be completely dry on the outside before they arrive to the tester.
By using needle valve and flowmeter.
Technical details:
Electrical power connection: : 3 x 440V, 60Hz,
TN-S (neutra! available), other power connections upon request
Compressed air connection: :6 - 8 bar
Product handling: ln-line operation,
Handling of tubular and moulded vials
Options tor buffer table with Tray loading operation
A large screen, colour touch pane! is used as HMI. The software tollows 21 CFR part 11 guidelines. Various communication tormats are available tor data transfer.
HDI series leak test control machine NIKKA DENSOK DMI Verification of losses in plastic ampoules and monodose BFS Features of the HDI machine 100% inspection by BFS production non-destructive testing test 1-4 inspection stations Speed up to 110 card/min Easy change of format measures Compliant with 21 CFR Part 11 automatic feeding system Single-dose strip automatically fed on the conveyor belt for inspection in the correct time sequence by means of servo motor
General information Inspection stations: 1 – 4 stations
Maximum measurements of the strip: L110mm/W150mm
Capacity: 6600/hour.
Energy consumption: 1KVA
Electric power supply: 200 ~ 480VAC, 50/60Hz, 3 phases
Environment: Ambient temperature: 10o ~ 35oC
Ambient humidity: 20 ~ 80%
Product Conductivity: 1.5μS (400 KΩ sopra)
Inspection Machine Seidenader V90-AVSB for prefilled syringes (1ml)
From the infeed system, the product is conveyed through the inspection cabin on a continuously or intermittently moving transport system, consisting of a dual chain system fitted with white or black rollers. Each roller rotates on two precision roller bearing assemblies. The rollers are supported between dual conveyor chains.
Several lighting systems are available on option: A white light source provides diffused illumination from behind the rollers to allow inspection against both a white background (light source) and a black background (the rollers) or vice versa to meet GMP regulations.
Alternatively, highly concentrated halogen light can be shot through the bottom or shoulder of the containers, to reach the "Tyndall Effect". In addition to these lighting systems, mirrors, a magnifying lens and polarisation filters are available to optimize the inspection and to support the operator.
The product passes through the inspection cabin in front of the operator. This arrangement permits the inspection of the entire outer surface of the product.
The rejected product is easily removed either by hand or by an automatic reject system operated by infrared sensors.
The product is fed out of the inspection cabin, brought into upright position and is then transferred into various discharge systems: accumulation tables or trays.
Operators: one.
Output: max. 150 objects/min/lane.
Construction: stainless steel.
Mode of operation: continuous or intermittent (switch).
Voltage: 230 V, 0.8-1.4 kW, 50 Hz standard (all desired voltages possible).
Working height: 900 mm ± 50 mm.
Dimensions: ca. 2300 x 1000 x 1700 mm.
Weight: ca. 550 kg net.
Inspection Machine Seidenader V90-AVSB for prefilled syringes
From the infeed system, the product is conveyed through the inspection cabin on a continuously or intermittently moving transport system, consisting of a dual chain system fitted with white or black rollers. Each roller rotates on two precision roller bearing assemblies. The rollers are supported between dual conveyor chains.
Several lighting systems are available on option: A white light source provides diffused illumination from behind the rollers to allow inspection against both a white background (light source) and a black background (the rollers) or vice versa to meet GMP regulations.
Alternatively, highly concentrated halogen light can be shot through the bottom or shoulder of the containers, to reach the "Tyndall Effect". In addition to these lighting systems, mirrors, a magnifying lens and polarisation filters are available to optimize the inspection and to support the operator.
The product passes through the inspection cabin in front of the operator. This arrangement permits the inspection of the entire outer surface of the product.
The rejected product is easily removed either by hand or by an automatic reject system operated by infrared sensors.
The product is fed out of the inspection cabin, brought into upright position and is then transferred into various discharge systems: accumulation tables or trays.
Output: max. 150 objects/min/lane. Construction: stainless steel. Mode of operation: continuous or intermittent (switch). Voltage: 230 V, 0.8-1.4 kW, 50 Hz standard (all desired voltages possible). Working height: 900 mm ± 50 mm. Dimensions: ca. 2300 x 1000 x 1700 mm. Weight: ca. 550 kg net.
The WILCOMAT® R MC/LFC is a rotary type leak tester for both small and large BFS products.
The machines are designed and built according to latest GAMP guidelines.
The containers are fed to the tester on a conveyor belt. An especially designed in feed star
wheel positions the containers continuously onto the test rotor directly underneath one of the testing station. Once positioned, the test chambers close and seal by a mechanically cam driven system.
Once sealed, a patented vacuum based leak test will detect smallest leaks anywhere on the containers by analyzing the applied test vacuum for any changes over time. A special 2-step approach assures the detection of large leaks in a fraction of a second, thereby avoiding contamination of the test chambers. Once successfully passed the large leak detection small leaks are being detected.
After the testing, the containers are released from the testing station and are moved back onto the out feed conveyor belt. Only containers, which have passed both leak tests, are allowed to continue on. Leaky containers are rejected by a fail-safe reject mechanism.
Inspection machine of the brand Brevetti CEA model A50/300 BJ2009 with spareparts.
The machine data are as follows:
Formats: 1&2ml 10,75Ø Maximum speed 18000 ampoules in 1h.
5ml 14,75 Ø Maximum speed 18000 ampoules in 1h.
Control stations: St. 0 bubble heads/cosmetics
St. 1 particles
St. 2 Particles and fill level
St. 3 Black burner
St. 4 Particles
Outlet channels: 2 good outlets
2 bad outlets
Documentation: Operating instructions
Spare parts catalogue
Weight:2050 kg
Inspection machine
Weight: 500 kg ca.
Temperature: +10°C / to +40°C
Relative Humidity: 5 - 95 % (without condensation)
Noise level: 71 dB(A) (DIN 45635)
Electrical Requirements:
Power supply 230 V~, 50 Hz, 1 Phase
Consumption 1.0 kW (max.)
Electrical cabinet IP 54
Compressed air requirements:
Connection: 1/4"
Pressure: 6 bar (Working pressure)
4,5 bar (minimal pressure)
Consumption: depends on speed and reject rate
0% / Rejects 0 l/min
100% / Rejects 120 l/min
Used materials: Stainless steel
Aluminium anodised
black plastics POM
white plastics POM
green plastics LD-PE (s-grün)
coatings PTFE
drive belts PUR
conveyor belt PUR
cover PMMA (acrylic glass)
flex. tubes, colour Silicone, PUR
O-Ring, black EPDM
suction cup Silicone
Star grip, knurled screw PA
roller castor PA
Bosch AIM 296 inspection machine for ampoule
Automatic machine for vial inspection.
Year 2002
Some packaging materials require 100% integrity testing according to Annex 1 of the EU GMP guidelines. The Wilcomat Leak Detector is a high-speed inspection system, used to meet these requirements and not to reduce production. WILCOMAT is a Leak Detector for a wide range of products such as vials, ampoules, syringes, blisters and much more.
The LFC method provides a highly sensitive 100% leak test at high production speeds for liquid filled and lyophilized primary packaging containers. By means of the patented force measuring system the differential force of blister cavities or bags are measured in a vacuum chamber. This method safely identifies gross or fine leaks. During the testing process, the test parameters and the test results are displayed on the display. As with other differential pressure methods, the LFC method is based on a gas exchange between the container and the test chamber. In order to test liquid filled containers, the LFC method operates at a deep vacuum level. This vacuum level allows liquids to vaporize and requires the use of custom, proprietary sensors developed by WILCO to make the precise differential pressure measurements. The LFC method is optimized to check for leaks in both the headspace as well as the liquid phase of a container.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it