The rotary machine OPTIMA Type CFR2-2 (construction year 2019), pre-configured for compatible capsules, can be ordered with our new Starter-Kit. The key advantage of the Starter-Kit is that production can begin immediately, resulting in a short time-to-market.
Filling
• Filling process in protective gas for reduced oxygen contents in the packaging
• Suction nozzles or suction bell for reduced dust emergence during filling
• Filling systems coordinated to the product
• Closing systems coordinated to the product
Dosing/Weighing
• 100% gross weighing
• Identifying and adjusting for fluctuations in the bulk weight
• High-precision positioning for constant filling weight/volume
• Volumetric dosing with auger filler
Capsules
• Capsule destacking or capsule feed as bulk goods via fully automatic sorting and optional storage bin
• Raising the capsule when filling to prevent dust accumulation
• Cycled capsule transport
• Maximizing performance due to double-track capsule transport with the same number of filling positions
Design
• Good visibility and accessibility
• Integrated separation for reject product and/or production patterns
• Compact design with integrated control cabinet
• Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
• Secure and sturdy mechanical system
Drive
• Drive via wear-free servomotors
Handling
• Simple, clearly arranged operation and graphic display of the machine status on the HMI
Technical Data • Output: between 100 and 220 caps./min. • Dosing range: between 1 g and 18 g • Format range: between 30 mm and 60 mm • Working stations: max. 12 • Capsule height: max. 40 mm • Capsule width: between 30 mm and 60 mm • Basic measurements approx. (LxWxH): 2,100 mm x 2,100 mm x 2,500 mm
1. Available formats: 10R
2. Speed: max. 100 pcs/min
SMART PWD Highlights
1.Vacuum-pressure powder filling system.
2.Possibility of dosing up to 2 different pharmaceutical powders in the same vial.
3.Advanced 100% IPC with speeds of up to 120 pcs/min.
4.Pick & place stoppering system.
5.Possible integration of a capping station.
6.Fit for isolation technology with possibility of wetting in place.
7.cRABS for powder containment.
Tansport system : Intermittent motion
Standard voltage: 400 V, 50 Hz, 3ph + N + G
Installed power: 19 kW
Auger filling machine from ALL-FILL Fully automatic filling with no-tools container change-overs, All-Fill’s in-line machines can fill a wide range of containers with fill weights from 1g to 15kg depending on the optionals. This powder filler 200 from 2002 with 2 heads.
530 SERIES
Coster best-seller semi-automatic machines for technical and cosmetic applications, suitable for filling of products, valves’ crimping, filling of propellants
• Top production speed 10/15 CPM
• Possibility of two head positions
• Atex compliant
• Fully pneumatic, Atex compliant
• Available electronic upon request
Big bag emptying station for food or similar production
Year of construction: 2022
Manufacturer: Teknokonvey
From free-flowing to compacting powders, the system offers a solution for safely discharging powder from large containers into the next step of your process. Big bags can be lifted and emptied using equipment available on site, such as forklifts or overhead cranes. The system is designed to fill the food product.
Capacity: 300-1000 kg/hour
Dimensions: 1.40 x 1.40 x 3.60 m
Additional equipment:
Big bag traverse
Pneumatically controlled walker: Discharge support by lifting the big bag
Screw conveyor: feeding and dosing
Hopper
Horizontal sachet filling machine, Marca IPM-100 YTDM-1, year of manufacture: 2022
Filling of powder, granulate
Capacity: 60-70 sachets/minute
Min. sachet dimensions: 55x55mm
Max. sachet size: 110x150mm
COMPLETE POWDER FILLING LINE IMA
consisting of
1) HYDRA LINEAR CONTAINER WASHING MACHINE, MODEL 1800-23-B
Linear washing machine, suitable for washing glass and/or plastic containers used in the pharmaceutical industry, guarantees the removal of particulate contamination of at least 3 log. (particles such as glass, fibres, oxides, etc.). Designed and built in accordance with cGMP.
Capacity: Up to 27,600 containers / hour
RANGE OF CONTAINER SIZES: Min. diam.: 16 mm x max.: 36 mm x max.: 110 mm
• Min. mouth diam.: 7 mm
2) DEHYDRATION / STERILISATION TUNNEL BLUE GALAXY, MODEL 1250/FLS with continuous dry heat for glass containers.
The tunnel consists of three main areas:
a) entry area with vertical air flow;
b) 2 heating areas with vertical air flow;
c) 2 vertical air flow cooling zones.
DIMENSIONS: Length: 7025 mm x Width: 2410 mm x Height: 3175 mm Weight: 9000 Kg
3) RT 120 ROTARY TABLE WITH TUNNEL VALLEY
Rotating accumulation, sorting or loading table suitable for handling stable cylindrical containers, in glass or plastic, coupled with packaging lines.
RANGE OF STANDARD CONTAINER SIZES: Min/max diameter: 16-80 mm. Min/max height: 35-220 mm.
4) XTREMA PWD MICRODOSING MACHINE
Machine for filling and capping bottles at a maximum speed of 400 bottles/min. Suitable for volumetric dosing of powders, using vacuum-pressure technology, and for applying rubber caps.
Transport of 4 bottles at a time: Diameter: from 22 to 36 mm, Height: from 30 to 58 mm
Transport of 2 bottles at a time: Diameter: from 37 to 56 mm, Height: from 58 to 136 mm
5) ALU 400 RINGER for applying and edging aluminium rings, with or without a flip-off, on capped cylindrical glass or plastic containers.
SIZES OF CONTAINERS PROCESSED: Diameter: 14 - 52 mm, Height: 35 - 110 mm, Rings: max. diameter 40 mm
• Performance: up to 400 bottles/min.
6) BOTTLE WASHING MACHINE HYDRA 480 for cylindrical or shaped glass or plastic containers. Includes parts for washing full-size vials.
MECHANICAL SPEED
• up to max. 480 vials/min. with a maximum vial diameter of 36 mm
• up to max. 200 vials/min. with a maximum vial diameter of 37 - 54mm
RANGE OF VIAL DIMENSIONS: Min/max diam.: 14/36 mm, Min/max height: 34/110 mm
7) 2-STATION SEED TRAY V/600 for plastic or metal bottles from an upstream machine. The machine has two stations and can process 2 trays per station.
SPEED: Up to 400pcs/l
• 20 strokes per minute
STANDARD BOTTLE DIMENSIONS: Min/max diam.: 14/52mm, min/max height: 33/110mm
TRAY DIMENSIONS: standard up to 310x500mm
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it