Vials filler for inyectables with weight dosing filler and stoppering.
Output 3.000 vials/h.
Size range diameter 16 mm / max. 80 mm.
Height min. 55 mm / max. 200 mm.
The fill range is 1 up to 1.000 ml with 4 needles.
Electrical supply 220/380 V 50 Hz.
Weight 1350 Kg.
The machine include a turning table and is completely under laminal flow with rabs.
Bausch + Ströbel FFV 4010 vial filling and closing machine, for rubber bungs, suitable for containers with a diameter up to 36mm and a height up to 80 mm.
Dosing capacity 0.1 – 50 ml. (according to the pump set), output up to 12.000 units per hour.
Continuous motion Bausch + Ströebel KS 1010 crimping machine for vials.
Ampoule filling machine Bausch + Ströebel AFV 4015
AFV 4015: Filling range 1-200 ml with gas clousure, ampoule size diam. 10-23 mm , height max. 140 mm according of the formats, 4 filling/closing stations.
Formats for ampoule 1-2-5-10 ml with 4 rotative pumps (AISI316L) installed on the machine.
Filler and stoppering for vials Bosch Model FSM - 2007 C
Year of manufacture: 1993.
Speed of the machine 18.000 vials/h.
Filling volume with the installed pumps 1-15 ml.
Vibrator with feeder for rubber stoppering.
Bosch MLF 3002 intermittent motion filling and closing machine for injectable vials.
Includes rotaty table for empty vials, 4 rotary piston filling heads (currently filling 100ml), stoppering inserter with bowl feeder, and closing system for ALU caps with bowl feeder.
90 degree reject to the rear of the machine, and product discharge in line with product flow.
Suitable for containers up to 55mm diameter and up to 185mm high (double index), inserts and caps up to 36mm diameter. Output approximately 6,000 containers per hour.
The machines and lines of the SFM series are designed for processing nested containers such disposable syringes. The dosing station is designed to process liquid products using rotary piston pumps. Depending on machine type and equipment, nests are supplied manually or fully automatically. Filling and closing are always fully automatic. The machines are also designed for vacuum-assisted dosing and insertion of plunger stoppers. This virtually eliminates entrapped air when filling disposable syringes with pharmaceutical product.
Closed and open ampoules filler Cioni A6FC
Manufacturer Cioni
Modello A6FC
Automatic filling machine for closed and / or open ampoules with automatic loading and unloading. The machine automatically loads the ampoules 6 by 6, turns them upside down, opens them, turns them over and fills them with 6 syringes and seals them, unloading them on a tray.
All these operations are carried out with a single operator. The machine also works for open blisters.
Formats included for 1-2 ml
The equipment comes with its laminar flow
Technical data:
Hourly production: 12,000 units.
Maximum diameter of the vial: 19 +/- 19.5 mm
Dosage: 1 +/- 10 ml.
Feed to load: width max. 310 +/- 315mm - width min. 160mm - length max. 500mm
Discharge: width max. 365mm - width min. of the individual basket 160mm - length max. 500mm
Machine measurements: width 2300 x length 1940 x height 1600 mm
Net Weight: 460KG
Gross Weight: 780KG
Installed potency:
220-380V 50Hz Absorption A. 220V A. 6.5 - A. 380V A. 4.2
Pressures:
G.P.L. min. Kg / cmq. 0.6 - max. Kg / cmq. 2 +/- 3
Oxygen min. kg / cmq. 1 - max. kg / cmq. 3
Nitrogen min. kg / cmq. 0.4 - max. kg / cnq. 1.2 +/- 1.3
Filling machine for open ampoules Bosch ALK 4080 under isolator
Rated output : 400 per minute
Container handling capacity :
Diameter : 9 - 18 mm
Height : 60 - 110 mm
Formats included : 5 ml
Format for vials Diam 21.5 x H 50 and 60 mm (10-14 ml)
Aluminium cap diam 20 mm.
8 filling pumps
Ejection of non-conforming products under laminar flow, continuously controlled by a hot wire anemometer and a particle counter connected to the EUROTHERM environmental monitoring system
Turntable
Dimensions (in m): Excluding hoppers and electrical cabinet: L 4.40 x W 1.60 x H 1.90 m (1500 Kg)
Max speed : Up to 400 bottles/minute
Nominal output : 250 / min. C - NERI TM2 loading machine from 2011
Dimensions (in m): Excluding infeed conveyor: L 2.38 x W 1.25 x H 1.42 m (excluding console)
Set of sizes PFS 0.5ml, 1ml long, 5ml
Workflow: The tubs are already fed on the infeed roller conveyor without overloading. There are no devices on the machine to open the overbag or to dispose of it. The syringe at the end of the roller conveyor is lifted manually onto the automatic through-feed conveyor. Then the Tyvek closure is removed manually. The tank is transported further; the nest is lifted and placed in the x-y table. The syringes are filled and sealed with caps. During the filling and/or sealing process, the formation of N2 gas is possible. The filled tanks are transferred from the automatic conveyor belt to the discharge roller conveyor. Capacity: Max. 9,500 pieces.
Technical data: Power supply: 277/480 Volt and 60Hz Current: 5 A; Fuse protection: 3 x 25°. Filling dimensions: The filling consists of 3 parts that are independent: Part 1: Feeding roller conveyor with table for manual removal of Tyvek . Dimensions: 110 cm length, 80.5 cm width, 112 cm table top height. Removable feet. Removable feed track 150 cm long. Part 2: The basic machine is 190 cm long and 79 cm wide. The through conveyor belt is 137+186 cm long. Exit side projection 100 cm. The belt is completely off the table. The drive for this is at the exit end. Plug-in power supply. Part 3: The roller conveyor is 184 cm long. The dimensions are: Single cabinet 80 cm wide. Double cabinet 120 cm wide; 60 cm deep; 210 cm high.
Output depends on syringe size, dosing volume, viscosity and other characteristics of the filling product
Syringe size range:
nested 0.5 ml to 20 ml HYPAK syringes of all leading syringe manufacturers with the corresponding nests and tubs
Dosing range:
0.2 to 29 ml, depending on the selected pump size; multi-filling possible
Dosing accuracy:
0.2 to 0.6 ml srel = ± 1,5 %
0.6 to 1 ml srel = ± 1,0 %
higher than 1 ml srel = ± 0,5 %
Machine finish:
Total exterior made of stainless steel (AISI 304) for easy cleaning, flanges upon machine table top made of anodized aluminium.
Electricity supply
230/400 V, 50 c/s, three-phase (or as requested) electrical installation according to German
VDE 0113 regulations corresponding to EN 60204/1
Safety regulations:
In accordance with Prevailing Safety Regulations for packaging machines and auxiliary equipment. Meets or exceeds OSHA regulations.
Surface finish:
All machine parts in contact with the product are finished in stainless steel 316 L. The parts above the machine table are of anodized aluminium, synthetic material and
stainless steel AISI 304.
1 stopper inserting station for plunger stoppers
consisting of:
- complete stopper inserting station with cam-controlled
synchronous insertion movements for insertion tube
and insertion rod
- the stopper insertion depth is adjusted by changing
the height of the work table
- 1 sorting drive for sorting bowl
substructure attached to the machine
- Min. accumulation sensor at the outer stopper supply rail - 1 linear vibratory drive for stopper infeed
Output depends on syringe size, dosing volume, viscosity and other characteristics of the filling product Syringe size range: nested 0.5 ml to 20 ml HYPAK syringes of all leading syringe manufacturers with the corresponding nests and tubs Dosing range: 0.2 to 29 ml, depending on the selected pump size; multi-filling possible Dosing accuracy: 0.2 to 0.6 ml srel = ± 1,5 % 0.6 to 1 ml srel = ± 1,0 % higher than 1 ml srel = ± 0,5 % Machine finish: Total exterior made of stainless steel (AISI 304) for easy cleaning, flanges upon machine table top made of anodized aluminium. Electricity supply 230/400 V, 50 c/s, three-phase (or as requested) electrical installation according to German VDE 0113 regulations corresponding to EN 60204/1 Safety regulations: In accordance with Prevailing Safety Regulations for packaging machines and auxiliary equipment. Meets or exceeds OSHA regulations. Surface finish: All machine parts in contact with the product are finished in stainless steel 316 L. The parts above the machine table are of anodized aluminium, synthetic material and stainless steel AISI 304. 1 stopper inserting station for plunger stoppers consisting of: - complete stopper inserting station with cam-controlled synchronous insertion movements for insertion tube and insertion rod - the stopper insertion depth is adjusted by changing the height of the work table - 1 sorting drive for sorting bowl substructure attached to the machine - Min. accumulation sensor at the outer stopper supply rail - 1 linear vibratory drive for stopper infeed
Filling and closing machine designed for the simultaneaous processing of 6 vials or oter small stable bottles of glass or plastic.
Working Sequence
-Feeding of the vials into the machine by a machine upstream or by manual bulk loading into a rotary table, an RPE BI-FLOW conveyor or an infeed belt with a feed screw.
- Separation of the vials by an infeed star wheel and transfer to the transport star wheel
- Dosing filling
- Closing with rubber stopper dropper insertion etc…
Discharge star wheel with transfer to the following machine or magazine loading unit .
Dosing :
The dosing station is equipped with with 6 valveless rotary piston pumps .
Thes pumps are made of two parts only and are hight-quality precision tolls which guarantee excellent dosing precision.
They are easy to remove , clean and sterilize – as are all the parts which are in contact with the product.
Depending on the product to be dispensed, the pumps may be made of stainless steel, glass or ceramics.
The CIP SIP version of the dosing units ( cleaning in place – sterilizing in place ) permits the cleaning and sterilizing of the entire dosing system without dismantling and assembly.
The central dose adjustment and the individual fine adjustment for eache pum are done by micrometer screws.
A photo cell at the infeed checks each transport pocket for the presence of a vial and controls the dosing pumps and the closing tools according to the principle “ no bottle – no filling – no closure”.
Closing:
Sorting bowls and vibratory tracks feed the stoppers, dropper inserts, etc… automatically and with low particle generation . The insertion tolls pick up the stoppers by vacuum and set them precisely in the bottle opening.
All the parts in contact with the stoppers are easy to clean ad sterilize.
They can be removed and assembled effortlessly .
Size change
Resetting the machine for a different container or closure size even under clean room conditions, is simple and quick due to :
- The exchange of complete size parts
- - finely adjustable height setting
Year of construction : 1987 3.5 kw - 50 hz - 24 v - 220/380 1780 kg
22F120 (MAtr.14/08 )
2 Microdosing machine MACOFAR ROMACO MT/8 (2008)
Technical details:
• Production speed
• (according to the product) Up to 8000 vials per hour
• Working Diameter From 15 up to 50 mm with the relative format
• Working height From 35 up to 110 mm
• Dosing range From 50 up to 3600 mg (according to the dosing disk)
• Electrical details 220V - 380 V Trifasico+N 50/60 Hz (with auto converter)
• Power installed 1,3 Kw
• Air compress consumption 35 Nm3/h
• Net weight 1600 Kg.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it