IV bags filling closing and overwrapping line BAUSCH+STRÖBEL
Complete IV bags line completely automatic Formats : 50 - 100 and 200 ml speed 2250 IV bags/h
Working station:
1)Download from boxes
2)Airtight control
3)Hot foil printing
4)Thermal transfer printing 5)Printing inspection (camera)
6)Transfer to machine
7)Loading station
8)Filling station
9)Gassing unit & vacuum
10)Closing & control station
11)Sealing 1
12)Sealing 2
13)bags unloading
14)Loading overpacking bags
15)Sealing overpacking bags
16)Finished bags unloading
17)Laminar flow
Blister machine Marchesini MB 440 for PVC - ALU from 1994.
Up to 56 cycles per minute and 448 blister per minute.
Inspection camera.
Automatic feeder for tablets.
Cartoner for blister Marchesini Model MA 355 from 1994.
Continuous movement machine.
Automatic blister feeding.
Check weigher Garvens S2.
High speed mixer granulator: Aeromatic PMA 600
Gross volume: 600 Lt.
Normal working volume: 480 Lt.
Average granulated batch weight: 280 Kg
Impeller speeds: 86/172 rpm
Impeller motor capacities: 22/30 kW
Granulator speeds: 1500/3000 rpm
Granulator motor capacity: 7.5/11 kW
Fluidbed Dryer:
This is a steam-heated Fluidbed Dryer which is suit-able for processing batches between 100 and 300 kg depending on the characteristics of the product. The Dryer comprises a Stainless Steel Filter Housing with retractable Product Container.
The base of the container is fitted with a Stainless Steel wire-mesh.
Product to be processed is placed into the Product Container which is then positioned underneath the filter housing. The filled container is placed into the opening at the base of the column and pushed upwards by a pneumatic ram. It closes against a seal at the base of the column thus forming a closed system. Air is now drawn through this system by fan – ambient air is sucked in and through a Heating Register, through the perforated base of the product container and into the product which is dispersed and thoroughly dried within the Filter Housing.
A special Filter is fitted above the product contain-er inside the column and this prevents product particles to be sucked out of the column. During this process, the air supply is interrupted. An air exhaust duct is mounted
At the end of the drying process, the product con-tainer is released and pulled out of the column for ease of disposal.
The operator controls are located in a separate console and include temperature controls and process timers.
Tecnica details:
Pressure shock resistance: 2 bar
Reacting pressure “ex” flap: 0.1 bar
“Ex” flat area 1.08 m2
Air preparation housing:
Pressure shock resistance 0.06 bar
Heating medium steam at 4 bar
Compress air connection 6 bar
Blister machine Uhlmann Pack-System UPS4 ETX
FORMAT RANGE
Single-stroke index: min. 62 mm, max. 272 mm.
FORMING DEPTH
PVC: 12 mm, 28 mm, 35 mm
BLISTER FORMAT
Min: 60 mm
Max: 140 mm x 39 mm
PUNCHING AREA
Length: 272 mm
Width: 284 mm
FORMING FILM
Forming film width: min. 100 mm, max. 298 mm
Reel diameter: max. 400 mm(unwind shaft), max. 800 mm (reel support)
Core diameter: 76 mm
LID FOIL
Lid foil width: min. 100 mm, max. 298 mm
Reel diameter: max. 300 mm (unwind shaft), max. 460 mm (paper lidding material)
Core diameter: 76 mm
FILMS AND FOIL
Processible forming films: PVC, PVC/PVDC, PVC/Aclar, PP, PS, PET
Processible lid foils: Aluminium hard, aluminium soft, Paper, Paper/AL, Polyester/PE, Polyester/AL, PVC.
Romaco Promatic P100 Cartoner
Horizontal Intermittent Motion Cartoner
Year: 2001
Carton Range
Width: ‘A’ 20 to 100 mm
Depth: ‘B’ 15 to 60 mm
Length: ‘C’ 60 to 150 mm
A + B Max 160 mm
Max Speed: 100 Cartons per Minute
Automatic Blister Feeding Magazine
Automatic GUK Leaflet Inserter
Adjustable Infeed Bucket System
Carton Coding Unit
Laetus Argus Pharma Code Reading System
Set for Tuck Closure Cartons
Packer Romaco Promatic PAK 300
PAK 300 is designed for packing cartons and/or bundles into RSC cases and features: a high- capacity case magazine fitted with automatic lifting of the case to working height, forced case erection by means of a double arm fitted with suction cups and Venturi vacuum unit, closing of the flaps at the base of the case before the cartons are inserted. The case packer’s operating processes and work areas such as stacking from bottom to top, transfer and subsequent insertion of the cartons into the case, are kept separate and permit checking of critical operations, reducing machine down- time to a minimum.
The Romaco Promatic PAK 130 is the ideal solution for serialization and data aggregation.
Highlights:
Reduced downtime, cleaning and maintenance operations
Clear view of product flow, immediate safe access to all functions and operations, high efficiency level
GMP design
Ergonomic design
Machines error diagnosis and troubleshooting functions enhance operation of the machine
Quick and easy changeover
Data:
Mechanical speed: 8
Power consumption, in kW: 4
Air consumption, in Nl/min: 250
Weight approx., in kg: 1,800
Length, in mm: 4,350
Depth, in mm: 1,850
Height, in mm: 1,715
Carton size range (mm):
A min. 20, max. 150
B min. 15, max. 85
C min. 60, max. 210
Case size range (mm)
a3 min. 180, max. 500
b3 min. 120, max. 350
c3 min. 120, max. 350
High speed mixer granulator Aeromatic PMA 300
•Total volume: 300 Lt.
•Max working volume: 225 Lt.
•Min. working volume: 75 Lt.
•Max. Batch: 130 Kg depending on the product
•Impeller speed: 108/216 rpm
•Power engine impeller: 8.2/11 kW
•Chopper Speed: 1500/3000 rpm
•Power engine chopper: 5.5/7.5 kW.
Fluid bed Dryer T5
This is a steam-heated Fluidbed Dryer which is suitable for processing batches between 50 and 150 kg depending on the characteristics of the product. The Dryer comprises a Stainless Steel Filter Housing with retractable Product Container. The base of the container is fitted with a Stainless Steel wire-mesh.
Product to be processed is placed into the Product Container which is then positioned underneath the filter housing. The filled container is placed into the opening at the base of the column and pushed upwards by a pneumatic ram. It closes against a seal at the base of the column thus forming a closed system. Air is now drawn through this system by fan – ambient air is sucked in and through a Heating Register, through the perforated base of the product container and into the product which is dispersed and thoroughly dried within the Filter Housing.
A special Filter is fitted above the product container inside the column and this prevents product particles to be sucked out of the column. During this process, the air supply is interrupted. An air exhaust duct is mounted
At the end of the drying process, the product container is released and pulled out of the column for ease of disposal.
The operator controls are located in a separate console and include temperature controls and process timers.
Tecnica details :
Pressure shock resistance 2 bar
Reacting pressure “ex” flap 0.1 bar
“Ex” flat area 0.83 m2
Air preparation housing :
Pressure shock resistance 0.06 bar
Heating medium steam
Compress air connection 6 bar
Blister line Uhlmann: Blistering machine UPS 1070 - Cartoning machine C 2404
Blistering machine UPS 1070:
•Complete ELAU upgrade with 15" TFT TouchControl screen
•Complete mechanical overhaul
•Lateral web control forming film
•Cutting and splicing table
•Splice detection
•3 zone heating station
•Berlex feeding boxes with product level control
•Safety flap
•Camera inspection for product, print position and product verification after sealing
•Lid foil unwind stand from the rear to include cut and splice table, splice detection (inside and outside), low level monitoring, reversing shoulder and lateral web control
•Sealing station
•Contact station
•Embossing station
•Punch station
•Vacuum belt outfeed
•Upgrade to main pneumatics with air dump valve
Technical data
Max. output: 1200 blister/min.
Foil width: min 150 mm, max 300 mm
ET index: min 130 mm, max 280 mm
MT index: min 30 mm, max 120 mm
Blisterlanes: max 3-lanes
Blister dimension length: min 30 mm, max 120 mm
Blister dimension width: min 60 mm, max 284 mm
Forming depth: max 10 mm (PVC foil) max 8/10 mm (Alu foil)
Cartoning machine C 2404
Year: 2000
Rated voltage: 3/PE AC 380 V, 80 Hz
Rated current: 7.5 A
Back-up fuse: 20 A
Complete line for the packaging of pre-filled syringes as follows:
- De-Nester Corima model MPT100L
- Corima AEC212 Syringe Labeler and Plunger Inserter with Plunger Unscrambler and Label Easy-Splice
- Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
- Horizontal intermittent and continuous motions cartoner for tray packs or thermoformed trays FlexaASB (for ampoules, vials, syringes)
- Cartoning machine MARCHESINI GROUP MC 820
Technical data sheets of each machine to be download through the link above.
DESCRIPTION STRIP MACHINE
The STRIP S12/300 machine, version S6 , is a machine suitable for packaging pharmaceutical products such as tablets, confetti and capsules, but also similar products belonging to other industrial sectors.
It can process different types of materials such as: Aluminium + Polyethylene, Cellophane, Paper + Polyethylene + Aluminium.
The main feature is that it can make packages from n.1 object per Strip to a desired number, including the Strip with intermediate objects interspersed.
DESCRIPTION CARTONER :
Automatic, Continuous motion Horizontal Cartoner Marchesini MA 150
Continuous motion horizontal cartoner, entirely made with balcony construction, designed around three basic concepts: versatility, ergonomics and maximum efficiency in a small footprint.
Because of its characteristics it is the ideal solution for packaging cosmeticand pharmaceutical products.
The Model MA150, work with intermittent motion,
Main features:
Balcony construction, as per GMP norms
All feeding groups are located in ergonomic position,
in order to make the loading easy for the operator
All main drive mechanism are in oil bath, thus reducing maintenance and noise level
Easy and fast changeover, entirely made from operator side Touch Screen control panel, for operator interface and machine management
Self-diagnosis and help functions
Possibility to install an automatic pre-folded leaflet feeder, or a GUK unit (optional), always in an easy and accessible position for the operator
Wide selection of coding systems: embossing, ink-jet, laser etc. (optional)
Automatic and safety features:
Automatic operating cycle with carton and leaflet pick-up only in the presence of the product.
Cross control of the presence of product-carton-leaflet. Minimum load sensors for product-carton-leaflet.
Correct carton opening checking device.
Leaflet presence checking device during insertion into the carton. Mechanical pusher safety device
Mechanical overload control unit for the machine.
Complete safety guards with wide doors for easy access.
Technical characteristics : STRIP MACHINE -Maximum film width: 220 / 400 mm -Maximum reel diameter: 300 mm. -Inner diameter of coil cores: 70/75 mm Consumption: Air: 2.5 nl/l at 6 AT -Air lubrication oil: 1/4lt. Every 70/80 hours of operation (MOBIL ALMO fluid oil) Electrical characteristics: -Power supply voltage: 380 V three-phase + neutral + earth -Frequency: 50 Hz -Power consumption: 2.5 kW Technical Caracheristics for Cartoner : Installed power: 5 kW Compressed air consumption: 80 Nl/1’ Approx net weight: 1800 Kg Mechanical output (up to): 100/min.
This intermittently operating Blister packer is designed for the production of deep-drawn and sealed blister strips. The machine operates left to right and is arranged for variable speed operation with a maximum capacity of 40 strokes per minute.
After the blister is filled with ampoules. At the next station the web of blisters passes into a guillotine where the blisters are cut out. The blisters are placed onto a conveyor and are transferred to the Cartooning Machine.
Deep-draw foil is drawn from a reel on a separate reel-holder at the left and is fed to the heating- and deep-draw station where the blister pockets are formed with the assistance of compressed air.
At the filling station, product is fed into the formed blister pockets.
This machine is fitted with an automatic product infeed assembly where product is extracted from magazines (not included) and is then aligned and placed into the pockets.
Technical Specification: Max. output: 40 Max. forward draw:204 mm Max. draw depth: 28 mm Foil width: 256 Max. reel diameter Deep-draw foil: 400 mm Compressed air: 6,0 - 8,0 bar Air consumption: min. 500 NL/min Cooling water required: approx. 0,7 m3/hr Power consumption: 13kW This Blisterpacker is currently fitted with the following format parts: 1-2 ml CARTONER: CAM PG Automatic horizontal intermittent motion cartoner Cartoner for large size products. Capable of mechanical speeds from 15 to 70 cartons per minute. (Actual speeds dependent upon nature of product.) Carton Size range : A Dimension Min 50mm Max 200mm B Dimension Min 25mm Max 120mm C Dimension Min 105mm Max 300mm A + B Max 290 mm Machine is set up for Glue closure Manufacturer: CAM Model: PG Machine equipped with:GUK LEAFLET FOLDER
AEC212+IMA FLEXA+MP2PCN+MA305+ FC420
IT488 Corima AEC212 Syringe Labeler and Plunger Inserter with Plunger Unscrambler and Label Easy-Splice IT489 Horizontal intermittent and continuous motions cartoner Ima Flexa IT491 De-Nester Corima model MP2 PCN , this unit automatically picks-up the filled syringes from the nests and feeds them to the plunger insertion and labelling machine IT 493 Marchesini MA 305 cartoning machine with robot Horizontal high-speed cartoner with continuous motion for packaging products in interlocking cartons with 3 even or alternate flaps. IT 495 Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system
blister line composed of
22F38 Uhlmann blister machine UPS4 year of manufacture 1999
min.-max. forming width 62 - 226 mm
cycles: 15-50 cycles/min
depth: pvc 12 mm alu 10 mm
blister format: min. 60 mm max. 140×39 mm
punching area: length 226 mm, width 284 mm
forming film width: min. 100 mm max. 298 mm
covering foil width: min. 100 max. 298
tooling: pvc/alu - 6 blisters of 39×94 mm
alu-alu - 7 blisters of 38×86 mm tablet check :
22F39 Ulmann cartoner C130 year built 1995
Max. output 150 cartons/min.
Intermittent operating mode
Blister application range
Maximum carton size [H x B x H] 100 x 85 x 150 mm
5'' pitch
Maximum number of blisters 10
Maximum height of blister stack 80 mm
Tuck-in and hot-melt closure types
Blister and cartoner line
Blister line Ima C70
Forming material Alu , PVC ,PVC / PVDC , PP ,PVC/Aclar
Lidding materials Alu-hard , Alu-soft , Alu/paper , Alu/Polyester , PP and other
Production speed max 210 blister /minute
Blister dimension : Width 30-80 mm Length 60 - 130 mm
Depth 3- 12 mm
Automatic Feeder
Inspection Camera with rejection
Cartoner
Speed 120 cartons per minute
Dimension of the box (A) 20-85 x (B)12 - 60 x (H)55 - 140 mm
Guk leaflet
Coding
complete line for bottle filling and packaging consisting of :
-NERI Turn table before Filling machine, Μodel: S, Type: I6, SN: MTFA 01201 with integrated bottles air cleaning unit .
-ΜΑRCHESINI Glass Bottles Filling machine- Type: ΜL646- SN: 696000095, Manufacturing Year: 1996, (bottles: 20 ml, 50 ml, 100 ml)
-Turn Table before Cartoner machine, Model: DMCS, SN: 696000095
-MARCHESINI Cartoner – Type : MA155- SN:396000170, Manufacturing Year: 1997.
The PMA System comprises of three machines. It is the ultimate in versatility, with modular options for blending, high shear granulating and melt or wet pelletizing. The design maximizes product processing and contained handling. User-selected standard process modules are combined with advanced automation and cleaning-in-place (CIP) systems.
GEA Niro Pharma Systems Aeromatic Fielder mixing/drying system consisting of:
(1) GEA Niro Aeromatic Fielder high shear mixer, type PMA 1200.
Polished stainless steel construction,
Total capacity 42.37 cu ft (1200 liter), working capacity 31.78 cu ft (900 liter).
Measurements : 4’9” (1500 mm) , x 2’36” (725 mm)
1 Chopper. Lit with counter weight. On stand. Siemens control panel., year 2008. incl. integrated
For high shear pelletization, a special mixing tool is available to optimize the process and maximise the output.
Wet Pelletizing: This process uses a rotary atomizer spray to achieve excellent dispersion of binder liquid through the mix, and a special high-speed rotation blade for maximum movement of the product, for more efficient pelletization. A PTFE container-lining minimizes the need for ‘top and tailing’, even with the most cohesive of products. Studies have shown that the PTFE liner, unique to GEA can increase production efficiency by as much as 40%. Alternatively, an extruder may be used, similar to those used for the manufacture of pellets. In a typical set-up all ingredients are pre-blended in a container after dispensing. Depending on the extruder design the liquid can be added in the extruder or mixed separately to the correct consistency. The material produced by the extruder is now transferred directly into a continuous fluid bed where it is dried to the desired moisture level.
Melt Pelletizing: This is an exceptionally fast method of producing pellets in a single step. The active material and binder are mixed in binder form then heated until the binder melts. A single batch is processed typically in just 15-20 minutes, and needs no further drying.
(2) GEA cone mill,
(3) GEA Niro fluid bed dryer, type Sirocco 1200,
Working capacity 958 liter,
Rated for 150 PSI (10 bar), year 2008. Incl. controls. Include Cip System , explosions Valves included
Complete Line composed by :
- BLISTER MACHINE FOR AMPOULES FARCON FC320 WITH VISION SYSTEM SEA
VISION AND DIFFERENT FORMATS INCLUDE
- CARTONER CAM MODEL HV2 FOR AMPOULES
- CHECK WEIGHER INLINE
- MARCHESINI BOX MARKING MACHINE MODEL MS734 FROM 2008
- WRAPPING MACHINE PRB MARCHESINI FAR 2001 FROM 2004
- CASE PACKER PRB MARCHESINI MODEL SP FROM 2004
- PALETTIZER PRB MARCHESINI MINISTRATUS YEAR 2009
BLISTER MACHINE FOR AMPOULES FARCON FC320 WITH VISION SYSTEM SEA VISION AND DIFFERENT FORMATS INCLUDE Manufacturer: Farcon ( MARCHESINI GROUP ) Model: FC320 Year : 2002 For thermoforming trays for ampoules, vials, Maximum forming depth : 42 mm Speed : 45 cycles/min Maximum forming area: Film width 254 mm; Film pitch 220 mm Maximum cutting area: Film width 248 mm; Film pitch 210 mm Maximum production: 63000 ampoules (1 ml)/h Autmomatic ampoules feeder on trays pick and place system to pick up trays and place them on a conveyor Two-way conveyor Pneumatic network : - Pressure: 6 to 8 bar, - Connection: Ø 3/4". - Consumption: 500 Nl/min Hydraulic network : - Pressure : 1.5 to 2 bars - Connection : Ø 1/2" Gas - Temperature : 11°C to 15°C - Average consumption : 200 l/h Power supply : 400V 3-phase, 50Hz, 3A Power : 6kVA CARTONER CAM MODEL HV2 FOR AMPOULES : Model HV2 Year 2002 GUK leaflet folder Laetus Argus 4 bar code reader Material of machinable cases: Compact carton with a weight of 220 +/- 400 gr / m2. Cords and preattached cases. Closure: With hot melt Automatic ampoules trays feeder . Electrical Trifase altering 220 or 380 V 50Hz Motor power 3 Kw Motor power bovine pump 1.25 Kw Power transformer and service circuits 0.95 Kw Total power 5.20 Kw Air consumption Absorbed 17NL per minute at a pressure of 6 bar CHECK WEIGHER INLINE PRODUCER RAMSEY TECNO EUROPA YEAR 2000 Belt with air reject system. Includes gripper belts at feed. Complete with control panel WRAPPING MACHINE PRB MARCHESINI FAR 2001 wrapping machine prb marchesini far 2001 from 2004 automatic over wrapper equipment: 100 mm wide x 1200 mm long dual side pvc belt conveyor pushing station wrapping station sealing station folding station driven by variable speed safety guards pack capacity: pack dimensions: length: min. 60 mm - max. 210 mm width min. 60 mm - max. 250 mm height: min. 10 mm - max. 150 mm maximum output: 80 packs/minute power: 2,5 kw CASE PACKER PRB MARCHESINI MODEL SP Year 2004 Automatic Horizontal Case Packer, machine for the final packaging in cardboard, made in a way to ensure reliability, versatility and space saving. A really small size equipment with high production features. MAIN FEATURES: This is an automatic unit able to perform automatically and in a continuous cycle the grouping of products, their introduction into shipping cartons previously taken from stock, formed and positioned in such a way as to enable the mobile hopper and the pusher to carry out the filling, which completed the two groups of transport side, which serve to maintain the correct squaring, convey the same to the exit by passing it through the operating groups which carry out the closure on both sides by tape closing . The entire machine is equipped with safety sensors and plexi-glass safety doors. This unit can be easily changed over for different types of products including boxes, bottles, tubs and containers, and different size boxes. Electrical panel with PLC. Level control of boxes in stock, maximum load in power control, counters (packagings, working hours, etc.). TECHNICAL DATA Power absorbed Kw 3,18 Electric Frequency Hz 50 Voltage Volt 380 Pressure bar 6 PRODUCTION CHARACTERISTICS Production 12 cycles/min Carton sized range : min ( AxBxC ) 20x10x 75 max 550 x 130 x 290 Case formats min-max (Length x Width x Height) mm 200x120x100 mm 550x350x350 ( 600 ) mm PALETTIZER PRB MARCHESINI MINISTRATUS Year 2009 Model Minustratus Max speed 10 cycles per minute Format range A 150 - 600 mm B 100 - 400 mm C 80 - 610 mm Dimension pallet height Standard dimension 1665 Pallet dimension 800 x 1200 / 1000 x 1200 Electrical details 380-220V 50Hz Power installed 6 kW Air compress 6 bar Air consumption 0,7 NL/ per cycle
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it