Aseptic Filling and Closing Machines

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Aseptic Filling and Closing Machines [32]

Lameplast Aseptic Filling and Closing Machines Lameplast Pentafil SL
Aseptic Filling and Closing Machines Lameplast Pentafil SL
24-1675
Lameplast
Pentafil SL
2015

Semi-automatic machines available in two models
Ideal for small productions, start-ups or laboratory studies in a sterile/non-sterile environment
Manual loading of single-dose containers
Suitable for pharmaceutical, cosmetic and other products, liquids, creams and gels
Maximum flexibility and versatility, seals containers of different materials and capacities
Wide range of accessories and optional features
Compact, suitable for small areas, ideal for use in existing or new production sites, for laboratories, for clinical/stability tests
Easy use and maintenance

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Groninger Aseptic Filling and Closing Machines Groninger DFVN1000
Aseptic Filling and Closing Machines Groninger DFVN1000
24-1765
Groninger
DFVN1000
2009

Filling and stopper inserting machine for syringes in nests Groninger, model DFVN1000, dated 2009, that has never been used after SAT. The machine can be connected for a short test in case of inspection.
It is for small scale or lab, with max output 4.800/hr
Manual and IQ/OQ are available.
It has 2 rotary piston pumps with 2 filling needles. Gassing during filling and during stoppering
The equipment is designed to operate 1,0 ml syringes
Syringe diameter : 8,15 mm with corresponding stoppers
Syringe 1 ml BD long
Nest type 160 syringes per nest
Output: 4800 syringes per hour
Technical details:
Electrical connection: 220/380 V, 50 Hz, 3 Ph+N+PE
Power consumption: Approx. 7 KVA
PLC: Siemens S7
Operator panel: Siemens MP370
Filling station: 2 rotary piston pumps, hoses and filling needles
Dosing range: 0,2 ml – 1,5 ml
Working range syringes: Diameter from 6,85 mm to 29,85 mm
Stopper inserting station: Vibratory sorting bowl with 2 feeding tracks and inserting tools
Working height machine: 1115 mm ± 15 mm
Finishing: Stainless steel, anodized Aluminium and suitable Plastics
Varnish: RAL 9007
2.1 Main process steps
The Functional Specification describes the tasks and functionality of the following main process steps of the filling and stopper inserting machine for syringes in nests:
- A tub with nest and empty syringes is placed by an operator onto the tub handling station. The operator peels off the both top sheets of the syringe tub completely.
- The operator moves the nest with empty syringes out of the tub onto the nest handling station and pushes it in a defined position at the inside of the machine. Now the operator can start the filling and stopper inserting process via a respective button which is located at the operator panel.
- The nest is moved lengthwise and sidewise into exact position for filling and stopper inserting process by means of a centering frame.
- At the filling station (filling at two positions), consisting of two rotary piston pumps with filling needles and hoses, the syringes are filled with product.
- Gassing during filling.
- A stopper inserting station (stopper inserting at two positions) consisting of vibratory sorting bowl, two feeding tracks and inserting tools is used to feed the stoppers and to insert them into the syringes.
- Check stations stopper presence and stopper orientation at feeding track 1.
- Check stations stopper presence and stopper orientation at feeding track 2.
- Gassing during stopper inserting.
- Faulty operated nests are displayed on the operator panel.
- After filling and stopper inserting the nest will be transferred back into defined position.
- The operator pulls the nest with filled and closed syringes out of the machine onto the nest handling station.
- Now the operator moves the operated nest from the nest handling station onto the tub handling station and places it into the inside of the respective tub.
- Integration of a Batch protocol system.

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CONTACTS

INTIMAC s.r.l.

Via XXV Aprile, 8

21054 Fagnano Olona (VA)

Italia

Tel. +39 0331 1693557

email: inti@intisrl.it

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