+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Cartoning Machine for blisters Klöckner Mediseal P1600
Length: 65 - 150 mm
Width: 35 - 90 mm
Height: 15 - 95 mm
Operation: semi-continuous (one per cycle)
Yield: 150 cycles per minute (depending on product)
Temperature: 15 °C - 28 °C
Relative humidity: 20 - 70 %
Residual oil content: 0. 01 mg/m3
Residual powder: 0. 10 mg/m3 - 0. 10 µm
Residual water: 6. 00 g/m3 + 3 DTP.
The machines of this series are fully automatic filling and closing machines for ampouls and vials.
They are rotaring machines processing 1 or 2 containers at each machine cycle.
The dosing station is equipped with either one or two valveless rotary piston pumps.
Output/h: 3000
Ampoul size range: max. 23 mm - Max. 155 mm
Vials size range: max. 30 mm - max. 110 mm
Dosing range: 0,15 - 28 ml
Electrical supply: 230/400 V - 50 Hz - 1,0 Kw
Weight: 580 Kg
Dimensions: 1850 x 1600 mm
CP-Citopac FKS-10 CP suppository, filling, cooling and sealing machine for plastic preformed packages consisting of:
- SFD10CP filling machine with two filling points (dosage per filling point from 0. 5 to 3. 5ml)
- KTE-10 CP cooling tunnel with a cooling path of approx. 25mt.
- Sealing machine BST-10 CP for closing openings on preformed plastic packages
Production capacity adjustable up to approx. 10,500 suppositories/hour
year: 1989 .
Sealing machine RVB 12000
Make: Bausch + Ströbel
Year of construction: 1991
Capacity/h: Up to max. 24,000 pieces
Electrical values: 230/400 V, 2. 5 kW, 50 Hz, 24 V
Working height: 900 mm
Weight: Approx. 925 kg
Machine dimensions: 4. 500 x 1. 110 x 1. 950 mm (L x W x H)
Available bottle formats: 14,75 x 35,5 - 2ml
Vial Available cap formats: 13 mm
Crimp caps Control Siemens S5
The machine is able to dose all types of materials in powder or in very fine granulometries, compatible with the feeding tube; in particular it is suitable for dosing powdered milk, pharmaceutical powders, spices, flours, coffee, etc...
The machine can dose from 2 to 6000 cm3 of product.
The doser is controlled directly from the keyboard of the matching packaging machine.
This machine allows to dose the product to be packaged by making a volumetric measurement through the control of the number of fractions of turns made by the screw.
The construction principle of the machine is based on an auger which, as it turns, pushes a volume of product proportional to the number of revolutions towards the outlet.
Depending on the speed of the auger changes the product that is dosed in the time unit.
It consists of: a metal structure, a three-phase motor (No. 1 figure 1. 2) used to prevent the product from clogging inside the dosing funnel (No. 2 figure 1. 2 ), a brushless motor (No. 3 figure 2.1 variable speed to turn the auger.
The fractions of the conclea are regulated by an encoder (inside the brushless motor) and controlled directly by the P. L. C. control of the packaging machine.
TECHNICAL DATA:
Length: 1050mm
Width: 520mm
Height: 1000mm
Weight: 150 kg
Electrical consumption (only in the version with foot valve) 3. 5 NI/' at 6 bar
Tyres 3. 5 KW, 380 V, 50 Hz
Labelling machine Neri model SL400 VTE Labelling machine for the application of self-adhesive labels on rectangular shaped objects.
- construction in stainless steel and anodized aluminium;
- transport of objects on a variable speed belt; - spacer unit
- label riveting unit - automatic unwinding unit
- variable speed label output up to 30 mt. /min;
- the machine is equipped with all safety devices;
- electrical system according to CEi standards;
The basic machine is the SL 400 TE labeller for the application of 2 safety labels (Tamper Evident).
An additional head is installed on the machine for the application of a third label on the upper face of the product.
TECHNICAL DATA
Supply voltage: 220/380 V. 50 Hz (415 V on request).
Installed power: 3. 5 Kw
Overall dimensions: mm 1960 x 1350
Height from ground: mm 1900
Net weight: Kg 500
Case size: min. 63 x 20 mm. max. 300 x 200 mm.
Fully automatic Filling Machine Model "U14"
The machine is of the rotary intermittent type, operating on six ampoules simultaneously at the following stations: feeding, downturning, carving, cutting, upturning, filling, welding, counting and ejecting.
At the critical points of the machine there are safety contacts for immediate cut-out in case:
- the ampoules are not returned in upright position before filling.
- an ampoule is broken during filling.
- the pressure of inert gas (when used) falls below a pre-fixed minimum.
The machine, conceived to handle closed ampoules, can also handle open ampoules.
The machine can also fill ampoules to be liophilized as well as weld ampoules after liophilisation, because it is very easy and quick for the operator to disconnect the necessary sections to keep the ampoules in the upright position during the whole cycle.
Production rate: 4.000 to 14.000 per hour depending on the volume to be filled and the characteristics of the solution.
Dosing capacity: 0,1 ml. to 20 ml.
Filling accuracy: + 0,5% of dosified volume
General characteristics
To obtain a really high versatility and simplicity of use, the machine has been conceived with special devices to allow very simple operating procedures with a single operator:
- All adjustments are on the outside of the main body, easily accessible without any disassembling.
- A change in the size of the ampoules can be made without the use of any tool; the ampoule cups can be released and replaced by the operator's hand.
- Graduations for the correct positioning of all the sections are based on the height of the welded ampoules. It is then very easy for the operator tomake the necessary adjustments, depending on the ampoule's size.
- All parts which are not directly accessible are provided with technical solutions which allow good performances of the machine even in the case that there exists an impossibility of carrying through the required maintenance.
- All parts in contact with the liquids are made exclusively of stainless steel AISI 316 L, 321, teflon and glass.
- All points to be frequently disassembled for cleaning, washing and sterilising (pumps blocks; needles group; carving system) are of the quickcoupling type.
Specific characteristics:
Feeding: the standard feeding chute can be replaced with another of special dimensions to meet with special requirement of the users.
Carving: is made by a special disc rotating at 7.000 r.p.m. on a separate three phase motor, fed through an electronic frequency converter.
Filling: if the solution requires elimination of oxygen from inside the ampoule, double-walled needles are used for the filling.
The inert gas flowing in the chamber between the two needles makes a kind of flush on the ampoule before the liquid gets into the ampoule (acting as pre-gasing), and flows continuosly during the filling until the final exit of the needles.
A pressure switch cuts-out the machine if the inert gas pressure falls below a pre-fixed minimum.
The suck-back system is adjustable, so that when filling larger volumes with high viscous products, it is possible to keep high accuracy of dosification.
Washing of the pistons: the dosing pistons can be washed at every dosing stroke to allow trouble free operation even with satured solutions, solutions of organic base or, generally speaking, with solutions which don't otherwise allow a smooth filling cycle.
Welding: pull-seal welding system, operating with a gas and oxygen flame. The regulation of gas and oxygen is separate but single for the six flames.
Ejection: made with a slow-down device to avoid any shock before the complete cooling.
The welded ampoules, after cooling, may be collected at random or marshalled into metal trays.
Dimensions of this system may be specially tailored, as for the feeder, to meet with specific user's requirement.
The machine is protected all around its perimeter by means of a cabin equipped with doors in the aim to have an effective protection but at the same time an easy access.
Any of the doors may be accidentally open when running, the machine will stop immediately.
Only a peculiar operation can activate a specific running mode for maintenance purpose, where the machine can operate with safety doors open.
Dimensions:
net weight of the machine: kg. 800 approx.
gross weight of the machine packed for shipping:
kg. 1.150 approx,
packing dimensions: mt.2.00 x 2.00 x 2.10 h. approx.
Crimping machine Groninger model KVK 310 B
Output: Mechanical adjustment up to 36.000 vials per hour (up to 600 vials per minute) for the recipe depending output.
Format include Ø 16,25 x 31,00
Electrical connection: 230/400 V, 50 Hz, 3 Ph+N+PE
Power consumption: Approx. 8,4 KW
PLC: Siemens S7
Operator panel: B & R panel (supplied by GSK)
Sealing station: Hopper, vibratory sorting bowl, caps feeding track and sealing tools
Working range:
Vial height 31 – 75 mm
Vial diameter 14 – 30 mm
Cap diameter until 23,5 mm
Working height: 900 ± 15 mm
Finishing: All parts above the base plate (if not stoppers or not caps contacted) are made of 316L, 316TI or 304, Ra ≤ 0,8 µm – but not electro polished. Sealing disc is made of hardened stainless steel.
Surfaces for stoppers and caps contacted parts are made of 316L electro polished or suitable plastics (FDA conform), Ra ≤ 0,4 µm for stainless steel surfaces.
Welded seams Ra 0,8 µm – 1 µm.
WSG series:
Maximum efficiency for drying and granulation.
The fluid bed ensures incredibly fast, smooth and even drying. Therefore, fluid bed dryers are often used in combination with high speed granulators (wet mixers).
With the addition of a spray nozzle, the dryer becomes a granulator.
Fluid bed granulations are known for their superior homogeneity. The properties of the granules (size, density, porosity) can be controlled in a wide range by setting different processing parameters.
The PRO design for the WSG series provides the highest level of blast containment. The 12 bar pressure shock resistance is the latest in the world. This leading design makes it possible to process virtually all known pharmaceuticals - without pressure relief! Glatt's design uses special materials that provide the same overall weight and handling characteristics as traditional 2 bar pressure relief systems. A unique advantage!
Unique 12 bar pressure shock resistance without pressure relief.
Ideal for total containment.
Superior cleaning: CIP/SC SuperClean® (fully automatic CIP cleaning).
Bag shake type tested filter.
Technical data:
Machine volume: 4.2 lm3
volumes of material containers: 525 l
Product in flat contact: 6.82 m2
Interior surface: 1.36 m2
Volume: 0.36 m3
Continuous motion horizontal cartoner Marchesini MA 255
Continous motion horizontal cartoner, entirely made with balcony construction, designed around three basic concepts: versatility, ergonomics and maximum efficiency in a small footprint.
Because of its characteristics it is the ideal solution for packaging cosmetic
and pharmaceutical products.
Main features:
• Balcony construction, as per GMP norms
• All feeding groups are located in ergonomic position, in order to make the loading easy for the operator
• All main drive mechanism are in oil bath, thus reducing maintenance and noise level
• Easy and fast changeover, entirely made from operator side
• Touch Screen control panel, for operator interface and machine management
• Self diagnosis and help functions
• Possibility to install an automatic pre-folded leaflet feeder, or a GUK unit (optional), always in an easy and accessible position for the operator
• Wide selection of coding systems: embossing, ink-jet, laser etc. (optional)
Automatic and safety features:
• Automatic operating cycle with carton
• and leaflet pick-up only in the presence of the product.
• Cross control of the presence of product-carton-leaflet.
• Minimum load sensors for product-carton-leaflet.
• Correct carton opening checking device.
• Leaflet presence checking device during insertion into the carton.
• Mechanical pusher safety device
• Mechanical overload control unit for the machine.
• Complete safety guards with wide doors for easy access.
The product is inserted into cartons continuosly, by means of 2 pushers placed opposite the operator side, perfoming 2 insertions at the same time.
The 2 pushers are activated independently, making possible the action even of a single one, when necessary.
Mechanical output: up to 200 pcs/min.
Technical data:
Max. mechanical output (pcs/min.): 180/200
Installed power approx. :c.a. 5 kW
Approx. net weight: 2400 Kg
Noise level: <75 Db
DE LAMA static dryer DLDR-Ex is designed to meet the highest standard of the pharmaceutical, chemical and food industries and to perform drying treatment of:
• Powders and granules
• Glassware (containers, vials, bottles)
• Trays
• Empty metal containers
• Various kinds of material which require a low content of final residual humidity
• Products containing a high percentage of alcohol, solvents or other volatile materials generating vapours classified as inflammable and potentially explosive.
The machine operates with temperatures between 30°C and 80°C.
Inferior and exterior walls built around a heavy-duty, fully-welded structural frome in AISI 304 stainless steel.
Chamber made of AISI 304 stainless steel
All inferior surfaces 100% continuously welded
Floor execution for quick and easy cleaning and washdown
High grade and performance thermal insulation
Electrical panel box on the dryer or in a separate cabinet
Adjustable heating up ramp with internal humidity evacuation.
Fixed thermoresistance for regulation and flexible thermoresistonces Ptl 00
Ohm class A EN 60751 /IEC 751 for temperature monitoring inside the chamber.
Clamp connections for validation/re-validation activities.
The inner and external door surfaces are made of AISI 304 stainless steel. The opening/closing door operations are manually performed by means of lever handle. Door perfect seal is assured by a sealing gasket, special profile, in silicone rubber, suitable to withstand even high temperatures.
Exclusive deflector system for air flow regulation to optimize air distribution and temperature uniformity in any point of the chamber.
Centrifugal electrical fan group, made of AISI 316 stainless steeL for air internal recirculation and air flow changing.
Standard air heating by means of industrial steam.
Housing, made of AISI 304 stainless steel, wholly welded and air-tight with frontal plate bearing the heaters and frontal door providing access to heaters for inspection.
Trifase
Max. pressure: bar/kPa 0.006 (0.6)
Max. temperature C° (K): 90 (363)
Tension: V ± 5% 400
Frequency: Hz 50
Abs. power: W 2500
Case packer IMA model CP38 combined with pelletizer model 20.
Includes on-line:
- Checkweigher Garvens;
- Case Label Printer
- Applicator
Specifically designed to handle loose or bundled cartons, the CP38 is a high-speed, side loading case packer benefiting from operator friendly cantilever design ensuring complete accessibility and easy cleaning.
Using servo technology for extremely smooth product handling, the CP38 packs up to 30 cases/min and has a compact footprint.
During loading, the case is erected and held in position on 2 sides enabling effective use of lower-quality corrugated cardboard.
The case erecting mechanism now ensures extremely low positioning of the horizontal case magazine, thus increasing machine autonomy.
The CP38 side loading case packer is able to achieve high speed running in full aggregation mode.
Production speed is one of the key factors impacting on the functionality and successful implementation of the aggregation process.
All the major functional modules of the CP38 are driven by servo-motors:
case pick-up, case forming and transfer, case transport to the closing station, hopper, liftable pusher collation transfer from the stacking area to the introduction area, rotation, product stacking.
Case dimensions (min.): 200 x 90 x 110
Case dimensions (max.): 500 x 350 x 350
Compressed air: 6 bar
Installed power: 8 KW
Gross weight: 2900 Kg
Max. speed: Up to 30 cases min
Filler for injectable vials UFVK 2000 BAUSCH + STRÖBEL
Weight: 1200kg
220/380 V
1.5 Kw
Frequency: 50Hz
Blistering line for vials and syringe, formed by Blistering machine Cam M92 S (Year 2007); Intermittent motion Romaco Promatic P 91 cartoner (Year 2008) with a standard weight of 100 – 200 g and Domino printing; Weight sorter Thermo Scientific RXM (Year 2011); Shrink wrapper Multipack FAO4-S.
The blister machine Cam M92 S is set up for pre filled syringe and vials . The machine is Designed and constructed in accordance with the requirement of the Pharmaceutical Industry and in observance of GMP standards.
SIMPLIFIED USE AND EASE OF CLEANING
The path of the web between the reel and forming material and the cutting station is as short and linear as possible giving the operator full vision and total control of all the principal functions of the machine. The above together with a careful design study which has separated the areas enclosing the mechanical movements from the areas dedicated to product handling, enable line clearance and machine cleaning upon lot change-over to be carried out with simplicity and ease. Format change-over can be carried out by the use of quick release devices, even by unskilled personnel. Blisters are then sealed with the PVC film.
max speed is 50 pieces /min; Vial format 3 ml; Step-long max. 180 mm; Film width max. 286 mm; Shape depth max 20 mm; Strokes/min: 20 ÷ 50; Wheight: Kg 2.660; Electic power: 3 x 380 V + N + PE; Frequency: 50 Hz; Power: 15 Kw; Water consumption: m³/h 0,7;
Air consumption: NL/min 500
The line include salso a Sea vision system, which checks if the vials on the syringe is full/checks the blister of defaults, Cutting machine, a Conveyor (to put the blister packs at the cartooning machines manually)
Intermittent motion Romaco Promatic P 91 cartoner.
The fully GMP compliant balcony design machine facilitates high accessibility, easy cleaning and reduced risk of cross contamination. Technical Highlights: Servo-controlled carton pick-up with positive opening system protects the materials; Torque limiters for all drives; Modular design facilitates bespoke feed systems and the integration of numerous additional functions; Reproducible, toolless format changes in under thirty minutes; stack heights can be modified in less than ten minutes; Quiet running: Venturi nozzles produce the vacuum for opening the cartons and folding the booklets; Low vibration and noise levels thanks to servo motors and belt drives; Driven exclusively by pulleys and toothed belts (no chains).
Mechanical speed: 100; Power consumption: Kw 3.5; Air consumption: Nl/min 70; Weight approx: kg 1.500
Length: mm 3,180; Depth: 1,740; Height: 1.500
Size range: (A) min. 20 max. 120 (B) min.15 max. 80 (C) ) min.60 max. 200 (A+B) 200
The machine includes also a Leaflet feeding system and a Sea vision Cam (Year 2016).
Shrink wrapper Multipack FAO4-S
Automatic clamping machine Automatic machine with intermittent operation designed in compliance with the CGMP regulations for the packaging of products with extensible lm.
Mainly intended for cosmetic and pharmaceutical markets, it is characterized by design simplicity and high speed. Brushless motorization to ensure reliability and synchronization of movements even at high speed: Machine and engine management via PC. Structure of the balcony machine, with clear separation between the mechanical parts located on the back and the sliding part produced on the front of the machine.
Ergonomic structure to facilitate inspection and visibility of the workflow. Simplicity and construction linearity for better cleaning. Speed, stroke and positioning of the individual groups can be set by PC, with automatic machine setup and extremely easy and fast format change.
RANGE SIZES: (a) = Width Product: From 35 to 90 mm; (b) = Height Product: From 15 to 90 mm; (h) = Length Product: From 75 to 155 mm; (A) = Width Package: From 70 to 180 mm; (B) = Height Package: From 15 to 180 mm; (H) = Length Package: From 75 to 155 mm.
Coil lm PE- LD: Internal coil diameter 75 mm. External coil diameter 300 mm. Width from 40 to 100 mm. Thickness 38 μ.
Motorized unfolding roll-holder unit (both upper and lower) equipped with film retirement system around the burden. Automatically adjustable voltage depending on the product to be treated. The welding station has been designed with particular care to ensure a high quality of the bundles both for the look super wafer and for the resistance to stretching. The bundle is held steady during welding by a mechanically operated spring pressure. The welding temperature is automatically controlled by the PC. The welding device is adjustable stroke depending on the height of the bundle, and is controlled by brushless motor, automatically controllable by PC.
A cooling system with jets of compressed air completes the supply. The supply unit in line includes:
Pair of side belts, driven by independent motor controlled by Inverter; Speed can be stored in the PC format; Bottom guides boxes adjustable according to the quota b of the case; Variable stroke stacker, driven by Brushless motor, for optimisation of the stroke necessary for elevation according to the height b of the case; Maximum load photocell; Stacking hopper cases with fast opening tailgate to facilitate interventions on the machine. The stacking unit works with a "comb" movement. After the first grouping has been carried out, a pusher provides for transfer to the welding station. This pusher, thanks to the vertical comb movement, increases the time available, avoiding waiting for the next grouping to be carried out. The pusher works with a servo motor and can be set by PC. This system allows to work at high speeds, and allows to pack packs from 2 to 5 in height absorbing 500 boxes on arrival without having to tip the boxes at the coast.
Tube filling machine TGM B600
Voltage: 380/50 3 N
Maximum power: Kw 3.5
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
