DE LAMA static dryer DLDR-Ex is designed to meet the highest standard of the pharmaceutical, chemical and food industries and to perform drying treatment of:
• Powders and granules
• Glassware (containers, vials, bottles)
• Trays
• Empty metal containers
• Various kinds of material which require a low content of final residual humidity
• Products containing a high percentage of alcohol, solvents or other volatile materials generating vapours classified as inflammable and potentially explosive.
The machine operates with temperatures between 30°C and 80°C.
Inferior and exterior walls built around a heavy-duty, fully-welded structural frome in AISI 304 stainless steel.
Chamber made of AISI 304 stainless steel
All inferior surfaces 100% continuously welded
Floor execution for quick and easy cleaning and washdown
High grade and performance thermal insulation
Electrical panel box on the dryer or in a separate cabinet
Adjustable heating up ramp with internal humidity evacuation.
Fixed thermoresistance for regulation and flexible thermoresistonces Ptl 00
Ohm class A EN 60751 /IEC 751 for temperature monitoring inside the chamber.
Clamp connections for validation/re-validation activities.
The inner and external door surfaces are made of AISI 304 stainless steel. The opening/closing door operations are manually performed by means of lever handle. Door perfect seal is assured by a sealing gasket, special profile, in silicone rubber, suitable to withstand even high temperatures.
Exclusive deflector system for air flow regulation to optimize air distribution and temperature uniformity in any point of the chamber.
Centrifugal electrical fan group, made of AISI 316 stainless steeL for air internal recirculation and air flow changing.
Standard air heating by means of industrial steam.
Housing, made of AISI 304 stainless steel, wholly welded and air-tight with frontal plate bearing the heaters and frontal door providing access to heaters for inspection.
Trifase
Max. pressure: bar/kPa 0.006 (0.6)
Max. temperature C° (K): 90 (363)
Tension: V ± 5% 400
Frequency: Hz 50
Abs. power: W 2500
Case packer IMA model CP38 combined with pelletizer model 20.
Includes on-line:
- Checkweigher Garvens;
- Case Label Printer
- Applicator
Specifically designed to handle loose or bundled cartons, the CP38 is a high-speed, side loading case packer benefiting from operator friendly cantilever design ensuring complete accessibility and easy cleaning.
Using servo technology for extremely smooth product handling, the CP38 packs up to 30 cases/min and has a compact footprint.
During loading, the case is erected and held in position on 2 sides enabling effective use of lower-quality corrugated cardboard.
The case erecting mechanism now ensures extremely low positioning of the horizontal case magazine, thus increasing machine autonomy.
The CP38 side loading case packer is able to achieve high speed running in full aggregation mode.
Production speed is one of the key factors impacting on the functionality and successful implementation of the aggregation process.
All the major functional modules of the CP38 are driven by servo-motors:
case pick-up, case forming and transfer, case transport to the closing station, hopper, liftable pusher collation transfer from the stacking area to the introduction area, rotation, product stacking.
Case dimensions (min.): 200 x 90 x 110
Case dimensions (max.): 500 x 350 x 350
Compressed air: 6 bar
Installed power: 8 KW
Gross weight: 2900 Kg
Max. speed: Up to 30 cases min
Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
High speed mechanical intermittent motion fully automatic packaging machine, balcony structure, independent servo-driven stations, stainless steel finish, PC-controlled.
Designed to fit pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA, multilayer laminates etc.
Its sturdiness, modular structure, simple operation and the easy, tool-less change over make it reliable, highly flexible, efficient and easy to service.
Main features:
Independently servo-driven machine stations. Machine cycle-speed is adjustable from the main HMI, under size dedicated recipes. Two web-index grippers grant the highest precision in pitch repeatability. Easy, tool-less change over:
index change and size-related parameters automatically selected from HMI. Pick-and-Place for products. Prepared for connection from/to in-line integrated machines. High-speed fully automatic positive products feeding systems are available. High draw depth (up to 42 mm). ZERO-WASTE version (FBZ) with quick die-cutter available (subject to the format configuration)
Heating and Forming Station:
Hardened non-sticking heating plates with individual temperature controls. The film is heated up over multiple pitches. The plates open apart at each machine stop to avoid film overheating. Temperature controllers are integrated in the main HMI. Forming station, mechanically driven through servo motor. Mechanical pre-forming station. The thermoforming is achieved by the use of compressed air combined with the mechanical plug-assist. The thermoforming mould is cooled down.
FORMAT CHANGE
Simple and fast, without the use of tools. The molds, guides and the cutter slide into the stations from the operator side, to a fixed position and are locked with handles.
All variable parameters are selectable from operator panel, under recipe to format. A special format trolley is included in the supply of the basic machine.
PICK AND PLACE:
The robotic product feeding system is integrated into the basic machine. The Pick and Place has been specifically designed to gently handle and feed fragile products. The pick-and-place precision, its automatic synchronization with the product pick-up and the formed tray position along with the easy changeover make the system highly reliable, efficient and innovative.
Developed to guarantee:
Quick and accurate tool-less changeover; selectable from the HMI; High flexibility of product range; Efficiency and care in the product handling; Optimization of production time thanks to a higher output; Maximum ease in cleaning and visibility; The pick-and-place system is equipped with the most appropriate infeed systems according to the product to be handled.
The syringes arrive hanging in single line, from an upstream connected machine: a continuous motion synchrodynamic system lays the syringes down in pitch onto the plug-in conveyor pockets, from which they are positively picked-up by the Pick and Place system.
Max forming depth (mm): 42 mm
Mechanical speed,Forming/Sealing (Intermittent motion): 8-50 cycles/min
Mechanical speed Standard Cutter: 8-50 cycles/min
Max forming area:
Film width (A): max 254 mm
Film index (B): 320 mm
Max die-cutting area:
Film width (A): 248 mm
Film index (B): 310 mm
Output: max 48.000/h
Outfeed height: 800-860 mm
Installed power: with sealing station: 36 Kw; without sealing station: 30 Kw
Compressed air consumption (6-8 bar): with sealing station: 1150 Nl/min; without sealing station: 1000 Nl/min
Cooling water consumption: with sealing station: approx. 370 L/h; without sealing station: approx. 300 L/h
Net weight: 7000 Kg
Horizontal intermittent and continuous motions cartoner for tray packs or thermoformed trays FlexaASB (for ampoules, vials, syringes)
The machine has a balcony construction with clean design
The strengths of cantilever design are:
• Improved ergonomics for carton and leaflet loading to avoid physical strain on operators
• Separation of the working and maintenance area
• Guards design allows complete accessibility and visibility of the production process
• Segregated rear access to maintenance area
• Low wear and almost maintenance free
RANGE OF CARTONERS
Width (A) mm: 15 – 140
Height (B) mm: 12 – 65
Lenght (H) mm: 55 – 190
Filler for injectable vials UFVK 2000 BAUSCH + STRÖBEL
Weight: 1200kg
220/380 V
1.5 Kw
Frequency: 50Hz
Intermittent vertical cartoning machine for vials IMA Vertima
This is an intermittent vertical cantilever machine with cantilever structure: the entire production cycle is visible and the machine is accessible to the operator, simplifying format changeover and cleaning operations. In terms of design, innovative solutions have been developed that allow:
- perfect integration into packaging lines thanks to the structure
- one operator side only
- a modular structure for possible future integration of additional feeding units
- the production of perfect packaging thanks to systematic control of each work step
- friction-free special case treatment thanks to the belt conveyor system and a patented flap closure system - simplified format changeover as fast and tool-free as possible.
The supply of the product can be carried out by belt, for stable products, with accumulation or even by rotating cups for unstable products, integrated, either by circuits with clockwise or counterclockwise operation. Food products with recycling;
Accumulative food products;
Supply, training and storage for transport;
Traditional corrugated forming;
Insertion with tweezers;
Feeding leaflet/brief leaflet;
Feeding pots;
Closure case;
Exit with expulsion.
Machine weight: kg. 2200
Compressed air consumption: Nl/min. 200
Pressure: 6 bar
Total absorption installed: kW 3
ASTUCCI DIMENSIONS (MM):
Minute: A = 20; B = 24; C/H (Low) = 40; C/H (High): 50
Maximum: . : A = 120; B = 100; C/H (Low) = 100; C/H (High): 180; A + B = 200
Inkjet coding printer Linx 6200
Year: 2000
Model: 6200
Inkjet coding printer Linx 6200
Year: 1999
Model: 6200
Inkjet coding printer Linx 6200
Year: 1999
Model: 6200
Inkjet coding printer Linx 6200
Year: 2001
Model: 6200
Inkjet coding printer Linx 6200
Year: 2001
Model: 6200
Inkjet coding printer Linx 6800
Year: 2006
Model: 6800
Flexible end-of-line packer for banded and shrink-wrapped bundles.
The Stretch-banding machine wraps cartons in optional bundle configurations and can be seamlessly integrated into the Uhlmann line. The handling of multi-lane bundles and various stacking systems offer maximum flexibility for pharmaceutical packaging. The GMP-compliant cantilever design allows the user good accessibility and facilitates cleaning. The SmartControl operating system permits intuitive and comprehensible operation of the machine. Furthermore, it assists the user during a format changeover, which can be completed in less than ten minutes as few format parts are involved. All these factors contribute to the particularly high efficiency of the machine.
Reliable process and uninterrupted production
The extensive, integrated protection, monitoring, and early warning systems of the machine enhance the reliability of the process – after all, every conveyor stop impacts the OEE. Examples here are the tear control function that checks the top and bottom film, and an integrated safety system that signals when the film is coming to an end.
The film splicer in the Stretch-banding machine permits an automatic reel changeover, ensuring smooth production without any stops. Both uninterrupted production and the integrated early warning systems significantly improve the economic efficiency of the packaging process.
Stretch-banding machine – numerous benefits in its favor:
Flexible: A positioning device as well as various stacking systems permit individual configuration of the carton bundles. The packer can handle multi-layer bundles.Reliable: The tear control function monitors both the top and bottom film, and integrated safety and warning systems ensure a smooth process.Ergonomic and safe: GMP-compliant, ergonomic design gives the user good accessibility, ensures easy cleaning of the working stations, and offers pharmaceutical safety of the highest standard.Integrated: Full integration into the Uhlmann line with respect to the SmartControl operating system, design, and software enhances operation of the Stretch-banding machine.User-friendly: Software-controlled processes, few format parts, and easy adjustments ensure a high level of user-friendliness. Efficient: Short changeover times on the machine, on account of the small number of easily handled format parts and the automatic reel changeover, add to high productivity.
Highly flexible end-of-line packer for cases ready for dispatch
The Case packer packages cartons filled with solid or liquid dose blisters, or bundles of cartons, in cases ready for dispatch. The steps cover erecting the case blanks, loading from the side, and two-sided closure of the case. Operation of this machine is extremely space-saving, and the erecting and turning station ensures optimum utilization of the case volume. In addition, the modular design allows flexible adaptation of the configuration to meet customer requirements. The ergonomic design not only gives the user optimum accessibility, but also facilitates servicing and cleaning. One example here is access to the case magazine from the operating side. Fast format changeovers and straightforward handling make the machine very efficient. Operation via the central SmartControl operating system is intuitive and easily comprehended. The Case packer can be seamlessly integrated into an Uhlmann line. In terms of performance and operation, it is the optimum solution downstream from an Uhlmann cartoner.
Wide format range
The infinite format adjustment of the machine enables the flexible processing of a variety of case sizes. The wide format range is also a convincing feature: small to large cartons and cases – all can be handled.
From cartons to packed cases ready for dispatch.
The Case packer groups, stacks, and packages pharmaceutical products in cases ready for dispatch – the cardboard blanks are erected, the cases filled, and then closed on two sides.
Reliable process and uninterrupted production
Integrated safety and warning devices enhance the reliability of the Case packer – after all, every conveyor stop has an impact on the overall efficiency. Examples here are the jam control and overload monitoring. Disruptions in the packaging process trigger a warning.
Case packer– numerous benefits in its favor
Ready for dispatch: The machine uses side-loading to package cartons or bundles in cases ready for transportation – the cardboard blanks are erected, the cases filled, and closed on two sides.Flexible: Infinite format adjustment to cater for a wide range of carton sizes gives the machine maximum packaging flexibility.Ergonomic: GMP-compliant, ergonomic design gives the user good accessibility to the case magazine and permits easy cleaning of the working stations.Economical: Fast, easy format changeovers contribute to high productivity.Integrated: The SmartControl operating system, design, and software of the Case packer allow full integration into an Uhlmann line.Reliable: Integrated safety and warning systems, e.g., jam control and overload monitoring, ensure smooth processing.User-friendly: Operation of the machinevia the central SmartControl operating system is intuitive and easy to understand.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it