Capping machine with alternate movements equipped with a feeding conveyor with indipendent motorization. On the machine infeed the bottle is detected by a photocell then enter in a working starwheel where the operations on the bottle are executed. The capping unit is composed by an unscrambler with automatic loading that load the caps on a linear track by an elevator. Depending by the type of cap set on the size the following capping operations are enabled : 1) PRESSURE CAP - cap pick up and mechanical positioning on the bottle. 2) SCREW CAP - cap insertion into the capping head equipped with 3 spindles, screwing with torque check. 3) PFP - cap pick up and mechanical positioning on the bottle, sealing made through Beca head. In case of errors during the capping operations, the bottle is rejected by a device positioned on the machine outfeed. A photocell detect the correct rejection and stop the machine and the transport conveyors if the bottle is not detected.
Speed Up to 70 bottles min
Diameter from 18 up to 90 mm
Height from 35 up to 180 m
Power installed 3.5 Kw
Air consumption 40/150 NL/min
Continuous crimping machine for vials
Production speed up to 12.000 vials per hour
Complete line Switfpack electronic counting system for tablets, capsules, softgel as follow:
Unscramble Swiftpack for bottles model M2793
Weight control during the filling process Collischan model TB KW with a range control 0 - 150 grams
Electronic counting machine Switfpack SPC6P
Automatic screw cap capping machine Swift pack model Starcap
The line include several transportation belts and rotative tables
ROMACO BOSSPAK RTC 200 Counting and Packaging Line. This Line is suitable for counting Tablets Dragees, Hard or Soft Gel Capsules into bottles at speeds up to 200 bottles per minute for a 100 count. The Line is comprised of the following unit machines, which are output-compatible and all designed in accordance with GMP:
Romaco Bosspak MS 150 Container Unscrambler and Feeder
Romaco Bosspak RTC 200 Electronic Counting and Filling Machine
Romaco Bosspak SBE 200 Product Lifting and Feeding Device
Romaco Bosspak MC 8000 Screw Capper
Relco MICS 1.5 Induction Sealer
Romaco Bosspak EXCEL STAR Self-adhesive Labeller
Romaco UNSC Rotary Table and all connecting Slat Conveyors
Automatic Tube Filling Machine for Aluminium Tubes TGM B600/2
Speed 150 tubes per minute
Diameter Min 10 - Max 42 mm
Lenght 50 - 240 mm
Air consumption 300 l/min
Power installed 3.5 kW
Automatic feeder for tubes
Automatic orientation of the tubes
Hopper with agitator
Coding unit for tubes
Line for lyophilized ampoule Bosch E16 - TLQ U22 - AVR E08 consisting of:
Washing machine Bosch model RUR E16.
Rated output 300 per minute.
Container handling capacity diameter 9-18 mm, height 60 - 110 mm.
Formats included 1-2 ml
Ampoule filler for lyophilized ampoules Bosch model AVR E08 rated output 300 per minute.
Blister machine Marchesini MB 440 for PVC - ALU from 1992.
Up to 56 cycles per minute and 448 blister per minute.
Inspection camera.
Automatic feeder for tablets Cartoner for blister Marchesini Model MA 305 from 2002.
Continuous movement machine.
Automatic blister feeding GUK leaflet folder.
Bar code reader.
Booklet feeder System coding for the cartons.
Range of work min. 25 x 15 x 65 mm Max. 100 x 85 x 150 mm.
Speed up to 240 cartons per minute.
Check weigher Garvens S2 from 2000.
Romaco Bosspack RTC 200 Counting and Packaging Line.
This Line is suitable for counting Tablets Dragees, Hard or Soft Gel Capsules into bottles at speeds up to 200 bottles per minute for a 100 count.
The Line is comprised of the following unit machines, which are output-compatible and all designed in accordance with GMP:
Romaco Bosspak MS 150 Container
Unscrambler and Feeder
Romaco Bosspak RTC 200
Electronic Counting and Filling Machine
Romaco Bosspak SBE 200
Product Lifting and Feeding Device
Romaco Bosspak MC 8000
Screw Capper
Relco MICS 1.5
Induction Sealer
Romaco Bosspak EXCEL STAR Self-adhesive Labeller
Romaco UNSC Rotary Table and all connecting Slat Conveyors.
Complete vials or small round containers packing line MARCHESINI GROUP composed by:
Infeed rotary table Neri Marchesini from 2005
High speed labeler Neri Marchesini modelo RL 500 from 2005
Rotary table at the exit of the labeler who transfer the containers to the cartoner Neri Marchesini from 2005
Cartoner Marchesini model MA 352 from 2005
Automatic wrapping machine Pester Pewo Fold 1 CompactK model E10 from 2011
Check weigher Garvens S2 from 2006
Top head labeler for box or MR Etikettiertehnik modello MR 323 from 2001
Side Loading case packer PRB model Unipocket from 2005 (Marchesini Group)
Pallettizer PRB model Minustratus from 2002 (Marchesini Group).
Klöckner Mediseal blister line CP400
Rate: 200 to 250 blisters/min.
The line includes:
- a MEDISEAL CP400 blister packer;
- a MEDISEAL P3000 cartoner equipped for Alu/PVC blisters (predisposed for Alu/alu), complete documentation, insertion of cut-out instructions;
- a PRB Newpocket case packer.
Manufacture Rommelag Model 305
Year of manufacture: 1994.
Formats included 360 ml and 500 ml.
Technical data in file PDF.
Manufacture Rommelag Model 305
Year of manufacture: 1993.
Formats included 360 ml and 500 ml.
Technical data in file PDF.
Technical details:
Number of punch stations: 55 stations.
Punch type EU1 441 with segments.
Tablets output units/h: min. 88.200 max. 528.000 tablets.
Max. compression force: 1 100 kN.
Max. compression force: 2 100 kN.
Max. Pre compression force: 100 kN.
Max. tablet diameter: 25 mm.
Max. filling depth: 22 mm.
Pitch circle diameter: 680 mm.
Turret rotation speed: min. 30 max 120.
Punch length 133.6 (133.35).
Upper punch insertion depth 1-4 (8) mm.
Dimensions: 1370 x 1370 x 2022.
Weight 4.500 Kg.
Electrical supply parameters:
Operating voltage: 400 – 480 V, 50/60 Hz,
Power consumption: 17 kW.
Niro/Aeromatic 75-300 kg Fluid Bed Granulator, Model S6.
This is a stainless steel fluid bed which features two bar construction, new 1994.
Pneumatic control panel (operator station) with electric product temperature gauge, filter leak gauge, airflow gauge.
The unit features portable rack with screens, stainless steel post type bowl lift, inlet air handling plenum with pre-filter, blower, steam heat, HEPA, face bypass, etc.
The system includes an 40HP exhaust blower, quick acting isolation valve(s); split filter housing for continuous fluidization (filter bag style).
Heating Capacity 753'500 Kj/h, Heating Medium 4 Bar.
Steam.
Also Requires Fan Air Quantity 2 Cum/sec.
The Nicomac Perforated Super Coater (PSC) combines a unique design with unmatched coating performance.
The PSC is a highly innovative technology with a new design concept that is able to move the coating process, within a perforated drum, into a new era.
Coating Equipment: 350 litres.
Tablet loaded: (kg) 205.
56 Solvent Used Aqueous Pan Speed (rpm) 9
Baffles Nicomac
Shark fin (TM) baffles 6
Tablet bed temperature: (C°) 43°-46°.
Perforated drum Drying System.
Patent pending Blow Master.
Time to heat up tablets to process temp. Min 7.
Negative pressure Mbar 0.1.
Spray nozzle (mm) 1.8.
Number Of Spray Guns 6.
Atomizing air pressure bar (PSI) 3 (43.5).
Spray procedure Continuous.
Drying air volume m3/h (CFM) 2000 (1177).
Inlet air temperature C° 75°.
Final Weight gain (%) 2.56%.
Process Loss 2%.
Initial Tablet weight mg 507.
Final tablet weight mg 519.98.
Spray rate (g/min.) average 530.
Maximun Spray rate (g/min.) 650.
Technology used to monitor spray rate.
Weight loss.
Total Spray Process time in Minutes: 101.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it