Rotary tablet press Fette P2100,
Stamp stations 29
Max pressing force 80kN,
Max. precompression force 15kN,
Max tablets Diameter 25 mm
Max tablet height 11mm
Max tablet output 130.500 pieces/h
Max filling depth 22 mm
Pitch circle diameter 410 mm, speed of the die disc 22-75 min-1
Punch shape EU1”
Diameter 38.1 mm
Diameter height 23.8 m
Punch shank diameter 25.35,
Upper and lower punch length 133.6 mm
Upper punch immersion depth 2-6 mm
Projected floor area 1156x1306 mm
Height of the machine with/without hopper 2055/1920 mm
Total weight 2.500 kg
Rotary tablet press Fette P2100,
Stamp stations 29
Max pressing force 80kN,
Max. precompression force 15kN,
Max tablets Diameter 25 mm
Max tablet height 11mm
Max tablet output 130.500 pieces/h
Max filling depth 22 mm
Pitch circle diameter 410 mm, speed of the die disc 22-75 min-1
Punch shape EU1”
Diameter 38.1 mm
Diameter height 23.8 m
Punch shank diameter 25.35,
Upper and lower punch length 133.6 mm
Upper punch immersion depth 2-6 mm
Projected floor area 1156x1306 mm
Height of the machine with/without hopper 2055/1920 mm
Total weight 2.500 kg
Automatic intermittent and continuous motion horizontal and vertical cartoners
For medium-high production.
Alternating movement, equipped with numerous opional including insertion leaflet.
Up to 5.000 units/hour Carton dimensions - 20/100 x 15/70 x 60/220 Power : 2 kw Consumption : air 50 l / min
Automatic Vial or Ampoule Leak Detection Machine Bosch KLD1042 from 2008
Diameter of ampoules min./maxi.: 10 - 32 mm
Speed : 24,000 ampoules/ hour up to Ø 13 mm (ampoule of 3ml and 18,000 ampoules/ hour up to Ø 18 mm (ampoule of 5ml or vial of 4R)
stainless steel dissolving tank for storing and transferring liquids (approx. 550 litres).
SECTOR OF USE:
Pharmaceutical, chemical, cosmetic, food, dietary, medical devices.
PECULIARITY:
The equipment is designed to high and proven engineering standards, the machine provides the user with a high degree of quality and reliability designed to achieve the best possible results in terms of product purity. The tank by its natural propensity lends itself to pharmaceutical and chemical processes. The dissolver is a dynamic tank for dissolving powdered products in a liquid solution. It is constructed in a cylindrical shape and made of stainless steel, with a sloping bottom.
Developed specifically for the pharmaceutical industry, the NICA Spheronizers S700 from 1998 delivers spherical pellets at fast production rates using patented technology to maximize yields.
NICA Spheronizer Process
The NICA Spheronizer consists of a horizontal spinning wheel with a special friction pattern machined on its top surface; it rotates within a cylindrical bowl. Spaghetti-like extrudates are batched and dropped onto the spinning wheel where they are fractured into short lengths. Interactions between the spinning wheel, the wall and the pellets themselves cause the extrudate to be worked into spheres.
Operating Principles
The size distribution and surface characteristics of the spheres are controlled by the batch size, speed, process time and, most importantly, by the characteristics of the extruded mass. The NICA Spheronizer has a patented 'smooth edge' on the friction wheel to eliminate 'milling' of the developing pellets, ensuring a narrow size distribution. Different friction wheel patterns can be interchanged to suit particular requirements. For continuous production, multiple units can be combined with appropriate up and downstream equipment to form an extremely compact and flexible package (such as the NICA IPS range of integrated pelletizing systems).
NICA Range
NICA Spheronizers are available in three sizes: S250, S450 and S700. The NICA S250 is only available as part of the integrated IPS5 system, a process module available exclusively with the GEA PharmaConnect® product. The S450 is available as a standalone machine and, with a batch capacity of 2 kg, is suitable for both product development and small-scale production purposes. The S450 is often integrated with a NICA E140 Extruder to form the IPS25 and IPS50 machines.
The S700 Spheronizer has a typical product capacity of up to 10 kg, providing high throughput capabilities when linked to the NICA E220 Extruder in the form of the IPS100 and IPS200 machines. All units feature variable speed inverter drives and the S450 and S700 are both fitted with pneumatic discharge as standard, allowing remote operation and plant integration.
Features Patented 'smooth edge' wheel design Low attrition for maximum yield Reduced spheronization time Interchangeable friction discs for process optimisation Easy operation: both operator safety and ease of cleaning Air purge conditioning of the product Air extraction connection Pneumatic discharge valve Electronic speed control. Options Interchangeable friction wheel patterns Jacketing systems for temperature control.
terms: packaging in pvc film, reconditioned machine
automatic blower with suction for bottle.
equipped:
stainless steel entry turntable. diameter 100 cm
vertical disc rotating 180° with 12 alveoli in 3 elements, bringing the bottles to the blowing
and suction stations (no vacuum currently) with the neck down
blowing inside bottles by injection spouts
turning station of bottles to their initial position
discharge by a pallet conveyor
general training by moto-variator
stainless steel frame
protective guards with safety
current equipment: vial: 150 ml - 50 mm diameter capacity: vials: diameter: min. 10 mm - max. 65 mm height: min. 50 mm - max. 180 mm maxi production: power: 2.5 kw pressure: 6 bar Overall dimensions : 2.10 x 2.00 x 1.65 M Weight : 300 Kg
machine currently in use, equipped with a pick-and-place for aluminium cream tubes that positions them for cartoning.
Technical specifications:
Dimensions of BOX 90 machine
Width 2781 mm
Depth 1427 mm
Height 1970 mm
Box dimensions
Width 20 - 100 mm
Height 15 - 100 mm
Depth 60 - 120
Minimum machine speed 1000 pcs/h
Max. 5000 pcs/h
Machine weight 1000 kg
The Solid wall pan, with no perforations, makes it possible to process all sizes and
shapes of product without clogging.
The shape, combined with the surface smoothness, bring a perfect mixing of the cores
and a uniform distribution of the coating material.
An exclusive, patented drying system.
Two paddles immersed in the core bed guarantee that the drying air is conveyed directly
through the tablet mass, thus avoiding swirls and turbulence inside the pan.
Either blowing or exhausting paddles can be used, depending on the process
requirements.
e use of different sizes of paddles guarantees high flexibility in terms of pan working
capacity.
Spray guns: Both Sugar and Film spray guns can be easily fitted on the sliding support arm, which can be rapidly removed from the front door of the pan, allowing their calibration/ adjustment and fast, safe cleaning and sanitizing operations. The high technology HT system is the ideal solution for the film and sugar coating of tablets and microtablets. The exhausting paddles, immersed in the core bed, guarantee the optimum ventilation results that are required during aqueous film coating, as well as maximum versatility to obtain the best results in the sugar-coating processes.
Technical details
• Minimum/maximum working capacity (litres) 200÷400
• Pan Diameter 1630 mm
• Pan mouth diameter (mm) 520
• Pan motor power 4 kW
• Process air delivery (m3/h) 2500
• Power consumption 25 kW
This tablet press is suitable for the production of tablets up to a maximum diameter of 20 mm at speeds of up to 50,000 tablets per hour mechanical speed depending on the product .
The 20-station turret accepts Kilian tools.
The operating area is enclosed within three guards for noise reduction and to allow access to the drum table.
The main motor, gear train and lubrication system are located in the lower part of the machine cabinet and are accessible via large removable panels on all sides.
The machine can be connected to a dust/vacuum extraction system (not included) via connection connections at the rear to ensure largely dust-free operation. The product to be compressed is fed into a stainless steel powder hopper and is guided via the motorised powder feeder type Fill-O-Matic into the mould dies.
The powder feeder can be easily disassembled for cleaning. The finished tablets are discharged sideways down a chute.
Bohle Turbo Screen 200 Fast particle size reduction for high capacities The Bohle High Speed Cone Mill is a patented unit used for particle sizing of dry or wet products, ensuring the best sieving results. The benefits of the Bohle Turbo Sieve 200: Innovative impeller design Speed 150 – 1500rpm Particle size of dry or wet products Mobile, height adjustable, flexible Production capacities of 1 – 2 tons/hour Perforated conical meshes of different meshes (one is included with the equipment) This fast running conical screen features excellent throughput and product size distribution for wet and dry materials. By incorporating a new impeller design, the Bohle Turbo Sieve (BTS) 200 substantially reduces production time. When used with low density materials, the screen increases throughput by over 50% compared to straight bar design mills. The unit production capacity is 1 to 2 tons/hour.
Patented impeller design The BTS 200 features a vertical tapered screen arrangement with a patented impeller design. By accepting a variety of interchangeable screens with different hole patterns and shapes, the mill addresses a variety of process applications. Two flat and curved impeller wings generate much higher performance than standard impeller designs. (Straight and standard impeller designs are also available to fit various screen sizes.) A shaft drive system drives the impeller to increase performance at high speeds. The mill design allows for gravity feed so that the product passes quickly through the conical screens with reduced tension. This versatile cone sieve is supplied on a mobile riser for easy height adjustments and optimal positioning. Designed to GNP standards, the units are easily disassembled for maintenance and cleaning in less than a minute without tools. The milling modules can be sterilized at 130 degrees C without disassembly. Systems are available for completely dust-free application, resulting in minimal product exposure for operators and cleaner production environments.
The labeling machine ESA1025 apply self-adhesive labels off the roll to small bottles and vials as well as ampoules, cartridges and other non-stable containers. These continuous-motion labelling machine has a highly compact design. All electrical, electronic and PLC components are integrated in the machine to save space.
- New modular label dispenser system
- Precise and gentle container labeling
- Rapid convertibility to various container and label sizes without tools
- Choice of various label printing systems (intermittent/continuous)
- Higher print quality through the use of cutting-edge servo drive technology
- Label printing modules and vision systems combining flexibility, safety and quality
- Labeling process based on the Zero Reject Principle (faulty labels are removed)
Output up to 48,000 items/h
Processing range Container diameter: 7.5 - 42.5 mm
Container height: 20 - 140 mm
The AS 120 intermittent motion horizontal cartoner has been designed to conform to GMP standards and to the other current European industrial safety regulations. Minimum space is required for the installation of this machine due to the extremely small footprint. Designed for automatic cartoning of cosmetic and pharmaceutical products, the AS 120 incorporates the "Balcony" type frame construction. This design places the main drive and auxiliary movements to the side of the carton transport mechanism. This allows complete accessibility, for cleaning, maintenance, inspection and size changeover operations. The "Balcony" design also prevents carton dust and debris from falling into main drive components. The carton pick-up and positive opening mechanism is patented and uses a triple vacuum arm system with suction cups. This system holds the carton on two panels which guarantees perfect squaring of the carton before introduction to the transport belt assembly. There is no carton contact with metal rails due to the fact that the transport belts travel with the carton. The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The AS 120 cartoner is ideal for handling fragile or delicate products including cartons with internal liners. Like the other models from BERGAMI, the AS 120 uses accurate mechanical movements and reliable product feeding systems. Size changeover is very quick and simple with adjustements made through digital indicators. In most cases, no tools are required for the change over procedure. The AS 120 uses pre-glued cartons and can accommodate reverse or straight tuck closures. The machine can also be ordered with a "hot melt" system for glue closure of the end flaps. A combination of tuck closure and glue closure can also be used. The machine is controlled through a PLC and has an LCD operator interface display .This display is used for operator assistance during production and size change-over, electrical wiring, noise level and operator's guards are in accordance with European. standard.
Cartoner Cam PMM for bottle from 2004
DESCRIPTION What has allowed the PMM intermittent motion horizontal cartoner to become a significant reference in the packaging sector owes to having maintained the technical solutions which have made CAM cartoners the choice of thousands of end users worldwide, for their reliability and flexibility, without overlooking project updating in requirements. Carton erection, carried-out by means of an articulated twin blade inserted into the carton ensuring positive pre-breaking, allows low grammage board to be used even when handling square-section formats or carton with glueing and creasing imperfections. Perfect product introduction (even for products with irregular shape/ dimensions) is guaranteed by the insertion of the moveable mouthpiece inside the carton, avoiding any uncontrolled passage of product from bucket to carton. Products are also prevented from straying out of the carton by the action of the spring loaded guides which automatically close during the return stroke of the pusher. The use of closed profile cams with surface hardening treatment, guarantees the reliability of all positive driven movements during the course of time. Particular attention has been given to machine cleaning below the carton transport area, where possible product or packaging material residue is conveyed to easily accessible collection areas. ThePMM cartoner is equipped with a tube product feeding systems and coders, detection and reject devices, etc.. As on all CAMmachinery, the PMM is also equipped with the Mechanical Memory® system, transforming complete size change-over into a series of rapid and pre-set operations, which can be carried-out by unskilled personnel allowing production to be resumed immediately without the need for fine-tuning adjustments.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it