BOSCH Type KLD 1041 Leak Test Machine for Ampoules and Vials
Year: 2006
Leak test machine for glass containers. Linear automatic machine for the inspection of ampoules, injection cylinders/cartridges and injection bottles/vials, which checks each container at four inspection points by means of high-voltage technology. The testing principle is based on the detection of the changing impedance of a container filled with an electrically conducting liquid.
The containers are examined for: hairline fissures and pinholes ; insufficient glass wall thickness/tip domes too thin ; capillary pores ; leaking fusion points, sealing points and ampoule neck tips ; absence of fill.
MAIN FEATURES:
It is recommended to carry out the container leaktightness test directly after sterilization or fusing.
The unit is equipped with: conveyor system, infeed belt, 4 high-voltage inspection stations (1-2 check bodies and tip/seal, 3-4 check base and body), result display, transverse push discharge for rejected containers, outfeed for accepted containers. The unit treats only dry and externally clean packaging material. The infeed conveyor spaces the containers and turns them during their travel through the infeed helix into the horizontal position. Processing and output ranges are dependent upon individual containers, line integration etc. Characteristics: GMP-compliant machine design. Container rotation for inspection of the whole circumference. Easy operation. Cantilevered, vibration-free construction, panelling made of stainless steel. Drive elements incorporated into the machine housing and protected. Max. detection security due to 4 testing points adjustable independently of one another.
Inspection Machine Seidenader
Model: V 90-AVSB/60-LP
0,8 Kw
230 V - 50 Hz
Continuous motion horizontal cartoner Marchesini MA 255
Continous motion horizontal cartoner, entirely made with balcony construction, designed around three basic concepts: versatility, ergonomics and maximum efficiency in a small footprint.
Because of its characteristics it is the ideal solution for packaging cosmetic
and pharmaceutical products.
Main features:
• Balcony construction, as per GMP norms
• All feeding groups are located in ergonomic position, in order to make the loading easy for the operator
• All main drive mechanism are in oil bath, thus reducing maintenance and noise level
• Easy and fast changeover, entirely made from operator side
• Touch Screen control panel, for operator interface and machine management
• Self diagnosis and help functions
• Possibility to install an automatic pre-folded leaflet feeder, or a GUK unit (optional), always in an easy and accessible position for the operator
• Wide selection of coding systems: embossing, ink-jet, laser etc. (optional)
Automatic and safety features:
• Automatic operating cycle with carton
• and leaflet pick-up only in the presence of the product.
• Cross control of the presence of product-carton-leaflet.
• Minimum load sensors for product-carton-leaflet.
• Correct carton opening checking device.
• Leaflet presence checking device during insertion into the carton.
• Mechanical pusher safety device
• Mechanical overload control unit for the machine.
• Complete safety guards with wide doors for easy access.
The product is inserted into cartons continuosly, by means of 2 pushers placed opposite the operator side, perfoming 2 insertions at the same time.
The 2 pushers are activated independently, making possible the action even of a single one, when necessary.
Mechanical output: up to 200 pcs/min.
Technical data:
Max. mechanical output (pcs/min.): 180/200
Installed power approx. :c.a. 5 kW
Approx. net weight: 2400 Kg
Noise level: <75 Db
DE LAMA static dryer DLDR-Ex is designed to meet the highest standard of the pharmaceutical, chemical and food industries and to perform drying treatment of:
• Powders and granules
• Glassware (containers, vials, bottles)
• Trays
• Empty metal containers
• Various kinds of material which require a low content of final residual humidity
• Products containing a high percentage of alcohol, solvents or other volatile materials generating vapours classified as inflammable and potentially explosive.
The machine operates with temperatures between 30°C and 80°C.
Inferior and exterior walls built around a heavy-duty, fully-welded structural frome in AISI 304 stainless steel.
Chamber made of AISI 304 stainless steel
All inferior surfaces 100% continuously welded
Floor execution for quick and easy cleaning and washdown
High grade and performance thermal insulation
Electrical panel box on the dryer or in a separate cabinet
Adjustable heating up ramp with internal humidity evacuation.
Fixed thermoresistance for regulation and flexible thermoresistonces Ptl 00
Ohm class A EN 60751 /IEC 751 for temperature monitoring inside the chamber.
Clamp connections for validation/re-validation activities.
The inner and external door surfaces are made of AISI 304 stainless steel. The opening/closing door operations are manually performed by means of lever handle. Door perfect seal is assured by a sealing gasket, special profile, in silicone rubber, suitable to withstand even high temperatures.
Exclusive deflector system for air flow regulation to optimize air distribution and temperature uniformity in any point of the chamber.
Centrifugal electrical fan group, made of AISI 316 stainless steeL for air internal recirculation and air flow changing.
Standard air heating by means of industrial steam.
Housing, made of AISI 304 stainless steel, wholly welded and air-tight with frontal plate bearing the heaters and frontal door providing access to heaters for inspection.
Trifase
Max. pressure: bar/kPa 0.006 (0.6)
Max. temperature C° (K): 90 (363)
Tension: V ± 5% 400
Frequency: Hz 50
Abs. power: W 2500
Capsule filler MG2 Futura
Suitable for powders, pellets and micro tablets.
Speed: 48.000 capsules/h.
Length: 1200 mm
Width:1200 mm
Height:1900 mm
Weight:1500 kg
Formats included: 0L-0-1-2-3-4
Case packer IMA model CP38 combined with pelletizer model 20.
Includes on-line:
- Checkweigher Garvens;
- Case Label Printer
- Applicator
Specifically designed to handle loose or bundled cartons, the CP38 is a high-speed, side loading case packer benefiting from operator friendly cantilever design ensuring complete accessibility and easy cleaning.
Using servo technology for extremely smooth product handling, the CP38 packs up to 30 cases/min and has a compact footprint.
During loading, the case is erected and held in position on 2 sides enabling effective use of lower-quality corrugated cardboard.
The case erecting mechanism now ensures extremely low positioning of the horizontal case magazine, thus increasing machine autonomy.
The CP38 side loading case packer is able to achieve high speed running in full aggregation mode.
Production speed is one of the key factors impacting on the functionality and successful implementation of the aggregation process.
All the major functional modules of the CP38 are driven by servo-motors:
case pick-up, case forming and transfer, case transport to the closing station, hopper, liftable pusher collation transfer from the stacking area to the introduction area, rotation, product stacking.
Case dimensions (min.): 200 x 90 x 110
Case dimensions (max.): 500 x 350 x 350
Compressed air: 6 bar
Installed power: 8 KW
Gross weight: 2900 Kg
Max. speed: Up to 30 cases min
Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
High speed mechanical intermittent motion fully automatic packaging machine, balcony structure, independent servo-driven stations, stainless steel finish, PC-controlled.
Designed to fit pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA, multilayer laminates etc.
Its sturdiness, modular structure, simple operation and the easy, tool-less change over make it reliable, highly flexible, efficient and easy to service.
Main features:
Independently servo-driven machine stations. Machine cycle-speed is adjustable from the main HMI, under size dedicated recipes. Two web-index grippers grant the highest precision in pitch repeatability. Easy, tool-less change over:
index change and size-related parameters automatically selected from HMI. Pick-and-Place for products. Prepared for connection from/to in-line integrated machines. High-speed fully automatic positive products feeding systems are available. High draw depth (up to 42 mm). ZERO-WASTE version (FBZ) with quick die-cutter available (subject to the format configuration)
Heating and Forming Station:
Hardened non-sticking heating plates with individual temperature controls. The film is heated up over multiple pitches. The plates open apart at each machine stop to avoid film overheating. Temperature controllers are integrated in the main HMI. Forming station, mechanically driven through servo motor. Mechanical pre-forming station. The thermoforming is achieved by the use of compressed air combined with the mechanical plug-assist. The thermoforming mould is cooled down.
FORMAT CHANGE
Simple and fast, without the use of tools. The molds, guides and the cutter slide into the stations from the operator side, to a fixed position and are locked with handles.
All variable parameters are selectable from operator panel, under recipe to format. A special format trolley is included in the supply of the basic machine.
PICK AND PLACE:
The robotic product feeding system is integrated into the basic machine. The Pick and Place has been specifically designed to gently handle and feed fragile products. The pick-and-place precision, its automatic synchronization with the product pick-up and the formed tray position along with the easy changeover make the system highly reliable, efficient and innovative.
Developed to guarantee:
Quick and accurate tool-less changeover; selectable from the HMI; High flexibility of product range; Efficiency and care in the product handling; Optimization of production time thanks to a higher output; Maximum ease in cleaning and visibility; The pick-and-place system is equipped with the most appropriate infeed systems according to the product to be handled.
The syringes arrive hanging in single line, from an upstream connected machine: a continuous motion synchrodynamic system lays the syringes down in pitch onto the plug-in conveyor pockets, from which they are positively picked-up by the Pick and Place system.
Max forming depth (mm): 42 mm
Mechanical speed,Forming/Sealing (Intermittent motion): 8-50 cycles/min
Mechanical speed Standard Cutter: 8-50 cycles/min
Max forming area:
Film width (A): max 254 mm
Film index (B): 320 mm
Max die-cutting area:
Film width (A): 248 mm
Film index (B): 310 mm
Output: max 48.000/h
Outfeed height: 800-860 mm
Installed power: with sealing station: 36 Kw; without sealing station: 30 Kw
Compressed air consumption (6-8 bar): with sealing station: 1150 Nl/min; without sealing station: 1000 Nl/min
Cooling water consumption: with sealing station: approx. 370 L/h; without sealing station: approx. 300 L/h
Net weight: 7000 Kg
Horizontal intermittent and continuous motions cartoner for tray packs or thermoformed trays FlexaASB (for ampoules, vials, syringes)
The machine has a balcony construction with clean design
The strengths of cantilever design are:
• Improved ergonomics for carton and leaflet loading to avoid physical strain on operators
• Separation of the working and maintenance area
• Guards design allows complete accessibility and visibility of the production process
• Segregated rear access to maintenance area
• Low wear and almost maintenance free
RANGE OF CARTONERS
Width (A) mm: 15 – 140
Height (B) mm: 12 – 65
Lenght (H) mm: 55 – 190
Filler for injectable vials UFVK 2000 BAUSCH + STRÖBEL
Weight: 1200kg
220/380 V
1.5 Kw
Frequency: 50Hz
Intermittent vertical cartoning machine for vials IMA Vertima
This is an intermittent vertical cantilever machine with cantilever structure: the entire production cycle is visible and the machine is accessible to the operator, simplifying format changeover and cleaning operations. In terms of design, innovative solutions have been developed that allow:
- perfect integration into packaging lines thanks to the structure
- one operator side only
- a modular structure for possible future integration of additional feeding units
- the production of perfect packaging thanks to systematic control of each work step
- friction-free special case treatment thanks to the belt conveyor system and a patented flap closure system - simplified format changeover as fast and tool-free as possible.
The supply of the product can be carried out by belt, for stable products, with accumulation or even by rotating cups for unstable products, integrated, either by circuits with clockwise or counterclockwise operation. Food products with recycling;
Accumulative food products;
Supply, training and storage for transport;
Traditional corrugated forming;
Insertion with tweezers;
Feeding leaflet/brief leaflet;
Feeding pots;
Closure case;
Exit with expulsion.
Machine weight: kg. 2200
Compressed air consumption: Nl/min. 200
Pressure: 6 bar
Total absorption installed: kW 3
ASTUCCI DIMENSIONS (MM):
Minute: A = 20; B = 24; C/H (Low) = 40; C/H (High): 50
Maximum: . : A = 120; B = 100; C/H (Low) = 100; C/H (High): 180; A + B = 200
Inkjet coding printer Linx 6200
Year: 2000
Model: 6200
Inkjet coding printer Linx 6200
Year: 1999
Model: 6200
Inkjet coding printer Linx 6200
Year: 1999
Model: 6200
Inkjet coding printer Linx 6200
Year: 2001
Model: 6200
Inkjet coding printer Linx 6200
Year: 2001
Model: 6200
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it