+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
High speed mechanical intermittent motion fully automatic packaging machine, balcony structure, independent servo-driven stations, stainless steel finish, PC-controlled. Designed to fit pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA, multilayer laminates etc.
Technical details : Max forming depth (mm): 42 mm Mechanical speed,Forming/Sealing (Intermittent motion): 8-50 cycles/min Mechanical speed Standard Cutter: 8-50 cycles/min Max forming area: Film width (A): max 254 mm Film index (B): 320 mm Max die-cutting area: Film width (A): 248 mm Film index (B): 310 mm Output: max 48.000/h Outfeed height: 800-860 mm Installed power: with sealing station: 36 Kw; without sealing station: 30 Kw Compressed air consumption (6-8 bar): with sealing station: 1150 Nl/min; without sealing station: 1000 Nl/min Cooling water consumption: with sealing station: approx. 370 L/h; without sealing station: approx. 300 L/h Net weight: 7000 Kg
Automatic IMA machine (AX1001) from 2011 for the processing and packaging of pharmaceuticals products.
The POD (Production On Demand) allows you to quickly customize a big neutral batch according to the different reference markets. No frequent changeovers due to different needs of customization anymore. Just produce once.
TECHNICAL DATA
Production output 120 cartons/min.
Input carton dimensions Min. carton size: 35 x 65 x 65 mm
Max. carton size: 95 x 100 x 150 mm
Output carton dimensions Min. carton size: 35 x 12 x 65 mm
Max. carton size: 95 x 100 x 150 mm
Blister dimensions Width: min. 30 mm max. 90 mm
Length: min. 60 mm max. 145 mm
Printing technology Open
Uhlmann blister machine UPS4 year of manufacture 1999
min.-max. forming width 62 - 226 mm
cycles: 15-50 cycles/min
depth: pvc 12 mm alu 10 mm
blister format: min. 60 mm max. 140×39 mm
punching area: length 226 mm, width 284 mm
forming film width: min. 100 mm max. 298 mm
covering foil width: min. 100 max. 298
tooling: pvc/alu - 6 blisters of 39×94 mm
alu-alu - 7 blisters of 38×86 mm tablet check :
DEBLISTERING MACHINE
The function of the SIMPATY deblistering machine from 1997 is to recover the products packed in blisters by separating them from the packs. The machine has been specially engineered for the pharmaceutical industry and it is employed to recover hard or smooth gelatine capsules, tablets, sugar coated tablets. It is supplied with the necessary equipment to handle blisters with max. 7 rows and max. 120 mm wide.
Multivac thermofoaming/blister packing machine Model R230 from the year 2002
For production of packaging from the roll, in particular for foodstuffs and sterile medical articles.
Forming. Filling and sealing are carried out on the machine.
Voltage 400 V, 50Hz
Phase : 3+N
Power : 10 kW
Current : 29 A
Blister line for blister Alu/Alu Uhlmann 1030 with cartoner Uhlmann C130
YEAR 2000/ 2003
Blister line for blister Alu/Alu consists of:
1) Blister packer Uhlmann 1030, year of manufacturer 2000
Output.: max. 600 blisters/ min
Format area: index x width max.144 x 255 mm
Equipped with caméra Visiochrom HR20, year of manufacturer 2011
2) Cartoning machine Uhlmann C130, year of manufacturer 2003
Max. carton size (A x B x H) : 100 x 85 x 150 mm
Output: max. 150 cartons/ min
Few spare parts including with the line
C102 is ideal for tray production with automatic product feeding, for the packaging of syringes, ampoules, vials, small cosmetic products, solid forms etc.
Extremely simple to use for semi-skilled operators too.
Tray dimensions : 30-138 mm (W) x 52-250 mm (L) x 3-25 mm (D) Cycle speed : 15-40 cycles/minute SIZES: 3 Blisters/Forming Step (Ampoules): · 5 x 1ml · 5 x 2ml · 3 x ½ml · 1 x ½ml
UPS4 1992 Uhlmann blister machine with ocv harlequin control chamber
Connected load: 19 kW Average power consumption: 10 kW Machine speed: 15…50 cycles / min with 12 mm forming depth 15…40 cycles / min with 28 mm forming depth Index length: max 222 mm Format range: in web travel direction: 220 mm Across web: 284 mm Forming depth: 12 or 28 mm Reel diameter forming film: 400 mm on machine , 800 mm on unwind stand Reel diameter lid foil max 300 mm Thickness of forming film: min 0,15 mm , max 0,5 mm Web widths: forming film: min 135 mm, max 300 mm Film/foil core diameter: 70…76 mm Water requirement: approx.0,48 m3/h at 1 bar supply pressure, water outlet unpressurized Compressed-air requirement: approx. 25 Nm3/h, without plug assist approx. 48 Nm3/h, with plug assist
Used Uhlmann thermoforming blister packaging machine, model UPS 4
Year: 2002
Min. - Max. Forming width - 62 - 226mm
Cycles - 15 - 50 cycles/minute
Forming depth - PVC - 12mm
ALU - 10mm Blister
Format - Min. - 60mm Max. - 140x39mm
Punching Area - Length - 226mm
Width - 284mm Forming Film width - Min. - 100mm Max. - 298mm
Lidfoil Width - Min. - 100 Max. - 298
Tooling - PVC/Alu –
Blister line size 39x94mm Alu/Alu
Machine Control- PacControl version 2.17 Camera
Main Features The machine is divided into five sections, programmed devoting special attention to materials and products.
- Coils compartment with molding material and coupled table.
- Preheating and molding section.
- Galenic section with the loading station, where the product moves towards the still open cavity belt.
- Welding, punching, coding and shearing section.
- Compartment with the motorization and operating mechanisms and the mobile electrical cabinet. The Blister Packer is a horizontal machine with drawing, coding and shearing of alternating movements. Product loading and sealing are carried out with continuous movements. The plastic material is picked up by a coil and moved to the following operating stations by means of conveyor grippers.
FORMING DATA The data are for reference only and may undergo possible modifications during the development of the machine. Forming area Pitch 156 mm - Width 140 mm Max forming depth 12 mm Maximum cutting cycles 220 per minute TECHNICAL SPECIFICATIONS : The technical specifications herein are subject to change without notice or liability. Entry and exit height 920 mm +/- 50 mm
Körber / Mediseal Blister line composed of BLISTER MACHINE CP400 and CARTONER P1600
1) The CP 400 from Körber today represents a perfectly mature product for the pharmaceutical industry. All areas of the high-performance single-lane blister machine are clearly visible, easily accessible, and quick to clean. Its well-thought-out GMP concept provides maximum production reliability, while the central format data management via the operating terminal enables fast format changes. In combination with the P1600 cartoner, this machine can be upgraded into a compact line. Your benefits Economical Low servicing and maintenance costs Flexible Fast format changes in less than 45 minutes via central format data management system Precise Exact positioning of the blisters before sealing, punching and perforating, thanks to servo-driven take-offs
Maximum film width 160 mm
Technical specifications
Maximum reel diameter 500mm or special version
Maximum reel core diameter 76 or 152 mm (depending on version)
Maximum feed length forming station 220 mm
Maximum feed length sealing station (for flat sealing only) 220 mm or special version 260 mm
Maximum feed length station 110 mm or 80 mm in connection with a Pacliner
Maximum depth of blister 12 mm
Performance max. 400 blisters per minute (depending on the product)
2) The P1600 cartoner has been specially designed for packaging small and
medium-sized lot sizes. The indexed method of operation means that the cartoners not only
occupy a minimum footprint but also require few format parts, which can also be swapped out quickly and simply. Carton height adjustment is performed automatically via an actuator.
Whether it is a matter of the transfer systems, carton separation, leaflet feed, product insertion or closing systems – the P1600 rely on the same proven assemblies and principles.
The P1600 is also able to handle very large cartons, with an output of 80 to 150 units per minute.
The integrated servomotor drive concept ensures a clear layout of all function units which is easy to monitor visually. Components which are moved mechanically have been
largely eliminated by applying servo technology. Servicing and maintenance of the P1600 is simple and costs considerably less than purely mechanical systems. A modem, fitted as standard, enables any machine malfunctions to be identified and rectified quickly by remote
access.
The P1600 is designed as standard for installation of the latest generation of GUK 2000 folders. The folders are driven via their own servo shaft, so there is no need for adjustment via a mechanical clutch.
GMP-compliant construction and a minimum number of format parts make full format changes possible in less than 30 minutes. Carton height adjustment on the P1600
takes place automatically by motorized raising or lowering of the upper runner unit. Simultaneous guidance for the carton via upper and lower runners ensures stable transport during packaging, even for height-to-width ratios < 1
Technical details :
Pitch 120 mm
Carton lenght 65 – 150 mm
Carton width 35 – 90 mm
Carton height 15 – 95 mm
Output , cartons per minute 10 – 150
Noise emission Less than 70 dB
blister machine IMA C80R for alu – alu and alu – pvc
the module of c80r stand-alone blister machine allows the maximum flexibility in connection with cartoners, wallet machines and flow pack machines, satisfyng any kind of line layout needs.
FORMING REEL HOLDER
Standard and semi-automatic reel holder, which allows forming material splicing
without production stop, are both available.Reel diameter up to 800 mm.
With the semi-automatic reel holder, when the reel is near to the end, the automatic
lifter starts the second reel holder without machine stop, allowing the operator to
install the new reel
HEATING
Four heating sections in order to heat the film gradually and uniformly can be set
independently through the HMI. The heating area is completely accessible for
maintenance and does not have any cables or tubes in view.
When the machine stops, the plates open and there is no contact with the film in order to
prevent film damage
FORMING
Possibility to handle all types of forming materials - ALU, PP, PVC, PVC/PVDC, Triplex,
PVC/Aclar®, PET, COC just to mention few - by using different forming process i.e. air
pressure, heated plugs combined with air pressure or plugs only in order to obtain a
perfect formed film
FEEDING
Feeding area has been designed for very fast cleaning operations and to easily allow
the installation of different feeding systems such as chute feeders, roller feeders, brush
box feeders and customized feeders.
SEALING
IMA Safe’s continuous roller sealing grants the best performance and sealing quality
thanks to the constant check of temperature, pressure and speed.
The sealing pressure check is made by a selfregulating load cell placed directly into the
sealing roller mechanism, which is very precise.
VERY QUICK AND EASY CHANGEOVER:
ALL TOOLING, SIZE PARTS, GUIDES, ETC, ARE REMOVED BY SIMPLY PULLING OR
SLIDING THEM INTO THE APPROPRIATE SLOT, NO TOOLS ARE REQUIRED.
BLISTER DIMENSIONS
Width 30-90 mm
Length 60 – 150 mm
Depth 3-12 mm
PRODUCTION OUTPUT UP TO 400 – 600 blister/min
Include pin hole detector HPF
Scanware vision system model : E – 323/B132
Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
Main features:
Independently servo-driven machine stations
Machine cycle-speed is adjustable from the main HMI,
under size dedicated recipes
Two web-index grippers grant the highest precision
in pitch repeatability
Easy, tool-less change over:
index change and size-related parameters
automatically selected from HMI
Pick-and-Place for products
Prepared for connection from/to in-line
integrated machines
High-speed fully automatic positive products feeding systems are available
High draw depth (up to 42 mm)
ZERO-WASTE version (FBZ) with quick die-cutter available
(subject to the format configuration)
Heating and Forming Station:
Hardened non-sticking heating plates with individual temperature controls.
The film is heated up over multiple pitches. The plates open apart at each machine stop to avoid
film overheating. Temperature controllers are integrated in the main HMI.
Forming station, mechanically driven through servo motor.
Mechanical pre-forming station.
The thermoforming is achieved by the use of compressed air combined with the mechanical plug-assist. The thermoforming mould is cooled down.
FORMAT CHANGE
Simple and fast, without the use of tools. The molds, guides and the cutter slide into the stations from the operator side, to a fixed position and are locked with handles.
All variable parameters are selectable from operator panel, under recipe to format. A special format trolley is included in the supply of the basic machine.
PICK AND PLACE:
The robotic product feeding system is integrated into the basic machine.
The Pick and Place has been specifically designed to gently handle and feed fragile products.
The pick-and-place precision, its automatic synchronization with the product pick-up and the formed tray position along with the easy changeover make the system highly reliable, efficient and innovative.
Developed to guarantee:
Quick and accurate tool-less changeover;
selectable from the HMI;
High flexibility of product range;
Efficiency and care in the product handling;
Optimization of production time thanks to a higher output;
Maximum ease in cleaning and visibility;
The pick-and-place system is equipped with the most appropriate infeed systems according to the product to be handled.
The syringes arrive hanging in single line, from an upstream connected machine: a continuous motion synchrodynamic system lays the syringes down in pitch onto the plug-in conveyor pockets, from which they are positively picked-up by the Pick and Place system.
Max forming depth (mm): 42 mm
Mechanical speed,Forming/Sealing (Intermittent motion): 8-50 cycles/min
Mechanical speed Standard Cutter: 8-50 cycles/min
Max forming area:
Film width (A): max 254 mm
Film index (B): 320 mm
Max die-cutting area:
Film width (A): 248 mm
Film index (B): 310 mm
Output: max 48.000/h
Outfeed height: 800-860 mm
Installed power: with sealing station: 36 Kw; without sealing station: 30 Kw
Compressed air consumption (6-8 bar): with sealing station: 1150 Nl/min; without sealing station: 1000 Nl/min
Cooling water consumption: with sealing station: approx. 370 L/h; without sealing station: approx. 300 L/h
Net weight: 7000 Kg
This intermittently operating Blister packer PARTENA CAM M92 is designed for the production of deep-drawn and sealed blister strips. The machine operates left to right and is arranged for variable speed operation with a maximum capacity of 40 strokes per minute.
After the blister is filled with ampoules. At the next station the web of blisters passes into a guillotine where the blisters are cut out. The blisters are placed onto a conveyor and are transferred to the Cartooning Machine.
Deep-draw foil is drawn from a reel on a separate reel-holder at the left and is fed to the heating- and deep-draw station where the blister pockets are formed with the assistance of compressed air.
At the filling station, product is fed into the formed blister pockets.
This machine is fitted with an automatic product infeed assembly where product is extracted from magazines (not included) and is then aligned and placed into the pockets.
Technical Specification:
Max. output: 40
Max. forward draw:204 mm
Max. draw depth: 28 mm
Foil width: 256
Max. reel diameter Deep-draw foil: 400 mm
Compressed air: 6,0 - 8,0 bar
Air consumption: min. 500 NL/min
Cooling water required: approx. 0,7 m3/hr
Power consumption: 13kW
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
