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Download of all our available used machinery
Injectable preparation tank with washing cip with 4 double jacketed preparation tanks.
The TKVX injectable preparation tank is made of stainless steel with a volume of 1500 L in a welded construction, year of construction 2011.
Produzent Eckert & Wellmann Anlagentechnik GmbH
Material EN14404 AISI 316
Manufacturer: SK-Group
Test pressure 0.1 bar
Fluid group 2
Average density 1000 kg/m3
Operating temperature +5/+95°C
4 double jacket tanks
Of which 3 double jacket tanks: volume 3400 litres - jacket 48 litres
Manufacturer: Apparate-und Behältertechnik Harrislee GmbH (year of construction 1990)
Model: PVI-DJ
Permissible operating overpressure: tank -1 /3.5 bar - jacket 5 bar
Reliance 380PG Pharmaceutical Grade Washer is intended for thorough, efficient cleaning of various materials and components utilized in biotechnology and pharmaceutical manufacturing process industries, such as glassware, vessels, filling line components and exchange parts.
DESCRIPTION
The Reliance 380PG Pharmaceutical Grade Washer is a cabinet-type washer equipped with a programmable logic controller system. Il simultaneously accepts up to three mixed loads of various sizes and shapes, increasing productivity.
The washer is designed, manufactured, validated, and documented according to the latest global practices and standards lo facilitate Customer compliance with current Good Manufacturing Practices (cGMP).
The washer is equipped with eleven adjustable cycles, three of which are preprogrammed (light, medium and heavy).
Size (W X H X L)
Chamber load capacity: 43-1/2 x 32-1/2 x 25" (1105 x 826 x 635 mm)
Overall dimensions: 66-3/8 x 91 x 32" (1686 x 2311 x 813 mm) Add 12· (305 mm) to W with TOC Monitoring option.
Loading height: 32" (813 mm) from floor
CYCLE DESCRIPTION
Reliance 380PG Pharmaceutical Grade Washer features
11 programmable cycles. Possible standard treatments include: one to live pre-wash, one lo live wash, one to five rin se, and one to nine final rinse treatments. Once cycle is selected, washer automatically processes load through the programmed treatments.
Washer is programmed with three factory-set processing cycles: LIGHT, MEDIUM, and HEAVY. AII three factory-set cycles can be modified by the operator to include the following treatments:
• PRE-WASH: Sump is filled with selected water. Solution is recirculated under pump pressure lor prese! time. On completion of treatment, water is sent to drain.
• WASH: Sump is filled with selected water and chemical (if selected) is injected. Solution is heated and recirculated under pump pressure tor prese! time. On completion of treatment, water is seni lo drain.
• RINSE: Sump is filled with selected water. Solution is heated and recirculated under pump pressure lor prese! time. On completion of treatment, water is sent to drain.
• RECIRCULATED FINAL RINSE: Sump is filled with selected water. Pure water or WFI is heated and recirculated under pump pressure tor prese! time. On completion of treatment, water is sent to drain.
• NON-RECIRCULATED FINAL RINSE (if option applies): Pure heated water or WFI from optional feed tank is sprayed under pump pressure, on a once-through basis, for present time. On completion of treatment, water is sent to drain.
i DRYING (if option applies): HEPA filtered, heated air is circulated under pressure tor prese! time through final rinse tank (if applicable), piping, spray nozzles and chamber lo ensure all load items surfaces, chamber and final rinse tank are thoroughly dried.
• VAPOR REMOVAL: Vapor is removed from the chamber tor prese! time.
• CHAMBER COOL DOWN SEQUENCE: Alter the last treatment, fresh air is recirculated in the chamber until selected setpoint is reached {dryer option required).
CONSTRUCTION
The washer has a 100 lb (45.3 kg) load capacity (excluding accessory weight). The wash chamber is constructed of #316L stainless steel and insulated with 1· (25 mm) thick fiberglass with a vapor barrier covering top, sides, and bottom to minimize noise and heat loss. Surface finish is 20 micro-inch (0.5 µm) Ra. Welds are polished and grounded to 1/2' (12. 7 mm) radius minimum.
AII components of the wash/rinse system, including debris screen, rotary spray arms, piping, and valves, are constructed of #316L stainless steel (including steam piping).
The sump capacity for the washer is 14.5 gal (55 L). A sanitary designed heating coil (steam or electric) in the bottom of the sump can raise and maintain water temperature up to 180°F (82°C) during pre-wash, wash, and rinse phases. The sump is constructed with an automatic solution level control, automatic water fill and safety overflow system.
Tablet tubes filling and capping machine Söhnel Maschinenbau Model T 160K fills a pre-selected number of stacked tablets into a tube which is subsequently capped then with a closure. The machine operates automatically. Ali operations are controlled by optical and electronic components and possible malfunctions are optically indicated. A free programmable control system evaluates all signals and initiates a stop of the machine drive, if necessary.
The filling and capping devices are working continuously. The steady and smooth operation of the machine assures careful handling of the products. Also, all parts of the machine will not be stressed as heavily as in intermittently operating machines. This reduces stocking requirements of spare parts to a minimum.
The individual function groups of the machine are mounted into two welded base frames made of stainless steel.
The following function groups are used:
• Tablet feed with storage hopper and integrated dust and breakage separation.
• Erection station tor tablets.
• Guide channels for the erected tablets to the transport chain.
• Controls to check for complete tablet stacks on the transport chain.
• Tube storage magazine with refill magazine on upper level.
• Tube presence control in the transport chain.
• Filling station with controls.
• Cap feed part with ,,cap-present" control.
• Capping station.
• Capping control.
• Reject station tor incorrectly filled tubes.
• Conveyor belt to the following machine.
Machine equipped to process CSP FLIP-TOP vials with hinged lids.
The T 160 K is used as basic machine for filling the CSP FLI P-TOP vials. Because the lid is injection moulded to the vial, there is no necessity to handle the caps separately.
Except for an occasional lubrication of the transport chain the machine requires no maintenance.
The equipment complies with the respective safety regulations.
By utilizing different format parts, the machine can handle products within the following range of dimensions:
Tablet diameter: min. 13 mm, max. 28 mm, with extra equipment 8 mm to 40 mm,
Tube diameter: min. 16 mm, max. 34 mm, with extra equipment 10 mm to 55 mm,
Tablet stack length: max. 200 mm,
Tube length max. 220 mm,
Capping diameter: max. 60 mm.
Provided that the tablets are of uniform dimensions and stable in shape, the machine can supply up to 160 filled and capped tubes per minute.
The counting accuracy is +- 0.
The maximum output of the machine does not depend on the number of tablets per tube, but on the tablet material and on the tube and capping style.
Uhlmann B1240 blister machine for carpules
Versatile brush feeder, simple operation and low follow-up costs related to the product.
Productivity with minimum space requirements. Small and light tools.
Technical data:
Max. output 250 blisters/min.
Sealing principle plate sealing.
Index x max. width 130 x 156.5 mm
Max. forming depth 24 mm
Max. forming material 400 mm
Max. lid material 240 mm
Processable forming materials thermoplastics, PVC, PVC/PVDC, PVC/Aclar laminates, Al laminates, PET
Lid materials that can be processed: heat-sealable aluminium foil, paper, PVC or similar
stickpack line, which was in production until November 2024. It consists with following components:
· Electriacl retrofit in 2020
· 5 Lanes Stickpack Machine
· 2 Garvens Check Weigher
· Mohrbach Tray Former with Robatech hotmelt unit
· Mohrbach Stick feeder into the trays
· Mohrbach carton closing unit with Robatech Hot melt unit
· Outfeed belt to collect the finished cartons.
The Bosch RQU 2160 series of washers and dryers perform cleaning for fast and accurate removal of particulate matter. Its swivel design allows for a small footprint and ease of operation with fast and accurate removal of particulate matter and reliable feeding of small containers.
RQU Bosch rotary heads will give you excellent results with gentle ampoules handling. They can be configured for a wide range of formats.
Rotary washer ideal for cleaning ampoules . Exceptional for its optimal accessibility, for example, and it is very easy to use. Processing ranges and capacities depend on individual containers, line integration, etc. Construction according to GMP; reduced size; safe transport of containers; stations for internal and external container washing; with the pumping station; fast format change.
Filing quantity: 1/2/5/10ml,
Capacity: from 13.500 pc/h to 24.000 pcs /hr
HQL facilities are ideal for vial sterilization.
This model is exceptional due to the lack of passage in the tunnel, which is the result
of the laminar hot air flow process with its high degree of efficiency.
Sterilization tunnels are used in pharmaceutical industry filling lines to sterilize glass
containers before aseptically filling them. These tunnels use forced air at
temperatures up to 350 ° C.
Bosch HQL drying and sterilization tunnels operate with unidirectional flow, with
process curve of temperature progression and significantly reduced sterilization
times.
They guarantee the consistent precision necessary for validation, qualification, and
reliable production capacity. Through a filter, the make-up air is introduced into the
tunnel.
Inside the tunnel, the air, drawn in by the fans, feeds the supply and cooling section
through the pre-filters and the air particle filters in the separate areas of the tunnel.
Using the laminar flow principle, the air flow is directed vertically in the containers.
Below the conveyor, the air is directed back through a recirculation duct to the fan.
The fans need fresh air for the heating section: laminar flow unit. The heating
elements in the recirculation duct serve to heat the recirculation air to the preset
temperature. Below the particulate air filters are heating elements that are output to a
recording and temperature control device. The cooling section works with laminar
flow. A fan in the cooling section draws the hot air under the conveyor belt. The
volume of exhaust air is adjusted automatically. The tunnel is equipped with an
automatic overpressure control in the cooling section.
The BOSCH ALK 4080 Ampoules Filler, continues to be a cornerstone in the pharmaceutical packaging industry, renowned for its precision and versatility.
This model is purpose-built for filling ampoules, catering to the exacting standards of pharmaceutical production. Its capabilities include filling a wide range of liquid products with utmost accuracy. The machine's adaptability to various container sizes and formats, along with its ability to handle different product viscosities, makes it a vital asset in pharmaceutical manufacturing.
One of its standout features is its advanced filling technology. The ALK 4080 employs precise dosing systems and control mechanisms to ensure consistent fill volumes, critical for maintaining product quality and regulatory compliance. The machine's user-friendly interface simplifies setup, operation, and monitoring, reducing the risk of errors and minimizing downtime.
The BOSCH ALK 4080 is engineered for durability. Its robust construction and use of high-quality materials guarantee longevity and resistance to wear and tear. Routine maintenance is straightforward, and spare parts availability contributes to its sustained performance.
In summary, the BOSCH ALK 4080 Ampoules Filler remains a trusted workhorse in pharmaceutical packaging. Its precision, versatility, and durability have established it as a reliable choice for companies seeking efficient vial and ampoule filling solutions with a proven track record.
Production 400 ampoules per minute
working range
Diameter: From 9 up to 18 mm
Height: From 60 up to 110 mm
Complete ampoule line Bosch for 18.000 ampoules per hour )
Composed of
1) The Bosch RURE12 series of washers and dryers perform cleaning for fast and accurate removal of particulate matter. Its swivel design allows for a small footprint and ease of operation with fast and accurate removal of particulate matter and reliable feeding of small containers.
RURE12 Bosch rotary heads will give you excellent results with gentle ampoules handling. They can be configured for a wide range of formats.
Rotary washer ideal for cleaning ampoules . Exceptional for its optimal accessibility, for example, and it is very easy to use. Processing ranges and capacities depend on individual containers, line integration, etc. Construction according to GMP; reduced size; safe transport of containers; stations for internal and external container washing; with the pumping station; fast format change.
2) Tunnel Bosch HQL for vial sterilization.
This model is exceptional due to the lack of passage in the tunnel, which is the result
of the laminar hot air flow process with its high degree of efficiency.
Sterilization tunnels are used in pharmaceutical industry filling lines to sterilize glass
containers before aseptically filling them. These tunnels use forced air
at temperatures up to 350 ° C.
Bosch HQL drying and sterilization tunnels operate with unidirectional flow, with
process curve of temperature progression and significantly reduced sterilization
times.
They guarantee the consistent precision necessary for validation, qualification, and
reliable production capacity. Through a filter, the make-up air is introduced into the
tunnel.
Inside the tunnel, the air, drawn in by the fans, feeds the supply and cooling section
through the pre-filters and the air particle filters in the separate areas of the tunnel.
Using the laminar flow principle, the air flow is directed vertically in the containers.
Below the conveyor, the air is directed back through a recirculation duct to the fan.
The fans need fresh air for the heating section: laminar flow unit. The heating
elements in the recirculation duct serve to heat the recirculation air to the preset
temperature. Below the particulate air filters are heating elements that are output to a
recording and temperature control device. The cooling section works with laminar
flow. A fan in the cooling section draws the hot air under the conveyor belt. The
volume of exhaust air is adjusted automatically. The tunnel is equipped with an
automatic overpressure control in the cooling section.
3) The BOSCH AVRE06 Ampoules Filler, continues to be a cornerstone in the pharmaceutical packaging industry, renowned for its precision and versatility.
This model is purpose-built for filling ampoules, catering to the exacting standards of pharmaceutical production. Its capabilities include filling a wide range of liquid products with utmost accuracy. The machine's adaptability to various container sizes and formats, along with its ability to handle different product viscosities, makes it a vital asset in pharmaceutical manufacturing.
One of its standout features is its advanced filling technology. The AVRE06 employs precise dosing systems and control mechanisms to ensure consistent fill volumes, critical for maintaining product quality and regulatory compliance. The machine's user-friendly interface simplifies setup, operation, and monitoring, reducing the risk of errors and minimizing downtime.
The BOSCH AVRE06 is engineered for durability. Its robust construction and use of high-quality materials guarantee longevity and resistance to wear and tear. Routine maintenance is straightforward, and spare parts availability contributes to its sustained performance.
In summary, the BOSCH AVRE06 Ampoules Filler remains a trusted workhorse in pharmaceutical packaging. Its precision, versatility, and durability have established it as a reliable choice for companies seeking efficient vial and ampoule filling solutions with a proven track record.
Production 300 ampoules per minute
working range
Diameter: From 9 up to 18 mm
Height: From 60 up to 110 mm
The Bosch RQU 2160 series of washers and dryers perform cleaning for fast and accurate removal of particulate matter. Its swivel design allows for a small footprint and ease of operation with fast and accurate removal of particulate matter and reliable feeding of small containers.
RQU Bosch rotary heads will give you excellent results with gentle ampoules handling. They can be configured for a wide range of formats.
Rotary washer ideal for cleaning ampoules . Exceptional for its optimal accessibility, for example, and it is very easy to use. Processing ranges and capacities depend on individual containers, line integration, etc. Construction according to GMP; reduced size; safe transport of containers; stations for internal and external container washing; with the pumping station; fast format change.
Filing quantity: 1/2/5/10ml,
Capacity: from 13.500 pc/h to 24.000 pcs /hr
HQL facilities are ideal for vial sterilization.
This model is exceptional due to the lack of passage in the tunnel, which is the result
of the laminar hot air flow process with its high degree of efficiency.
Sterilization tunnels are used in pharmaceutical industry filling lines to sterilize glass
containers before aseptically filling them. These tunnels use forced air at
temperatures up to 350 ° C.
Bosch HQL drying and sterilization tunnels operate with unidirectional flow, with
process curve of temperature progression and significantly reduced sterilization
times.
They guarantee the consistent precision necessary for validation, qualification, and
reliable production capacity. Through a filter, the make-up air is introduced into the
tunnel.
Inside the tunnel, the air, drawn in by the fans, feeds the supply and cooling section
through the pre-filters and the air particle filters in the separate areas of the tunnel.
Using the laminar flow principle, the air flow is directed vertically in the containers.
Below the conveyor, the air is directed back through a recirculation duct to the fan.
The fans need fresh air for the heating section: laminar flow unit. The heating
elements in the recirculation duct serve to heat the recirculation air to the preset
temperature. Below the particulate air filters are heating elements that are output to a
recording and temperature control device. The cooling section works with laminar
flow. A fan in the cooling section draws the hot air under the conveyor belt. The
volume of exhaust air is adjusted automatically. The tunnel is equipped with an
automatic overpressure control in the cooling section.
The BOSCH ALK 4080 Ampoules Filler, continues to be a cornerstone in the pharmaceutical packaging industry, renowned for its precision and versatility.
This model is purpose-built for filling ampoules, catering to the exacting standards of pharmaceutical production. Its capabilities include filling a wide range of liquid products with utmost accuracy. The machine's adaptability to various container sizes and formats, along with its ability to handle different product viscosities, makes it a vital asset in pharmaceutical manufacturing.
One of its standout features is its advanced filling technology. The ALK 4080 employs precise dosing systems and control mechanisms to ensure consistent fill volumes, critical for maintaining product quality and regulatory compliance. The machine's user-friendly interface simplifies setup, operation, and monitoring, reducing the risk of errors and minimizing downtime.
The BOSCH ALK 4080 is engineered for durability. Its robust construction and use of high-quality materials guarantee longevity and resistance to wear and tear. Routine maintenance is straightforward, and spare parts availability contributes to its sustained performance.
In summary, the BOSCH ALK 4080 Ampoules Filler remains a trusted workhorse in pharmaceutical packaging. Its precision, versatility, and durability have established it as a reliable choice for companies seeking efficient vial and ampoule filling solutions with a proven track record.
Production 400 ampoules per minute
working range
Diameter: From 9 up to 18 mm
Height: From 60 up to 110 mm
Manufacturer Riebsam (year of manufacture 2009)
Type: Disinfection machine 26-04-PH
Type: Spray and rinse cleaning system
Cleaning goods: internal transport and reprocessing components of a pharmaceutical company
Total weight 350 kg
Cleaning volume approx. 26 litres per wash and rinse cycle
max. 20 kg per level and AW
Useful dimensions
Utilisation 1 level 530 mm x 530 mm x 860 mm high
Trolley with washing wing 500 mm x 500 mm x 810 mm high
Utilisation 2 levels: 530 mm x 530 mm x 380 mm high
With washing wing: 500 mm x 500 mm x 330 mm high
Feeding of the system: Manual
400 V, 50 Hz,
Basic machine for filling various products into capsules with the following properties:
The compact basic machine is specially designed for filling various types of powder, tablets, pellets and liquids.
You benefit from an extremely compact and highly flexible segment carousel that offers the option of setting up various product filling systems. The product dosing systems are prepared for installation at three different positions on the segment carousel. The pellet and tablet stations are prepared for installation at positions 3 and 4. If a powder or liquid filling station is used, it is installed at station 5 only. Insertable capsule pick-up segments enable the fastest adjustment-free capsule format change.
Three different powder dosing systems are available for the modular filling machine. Due to the different powder properties, each powder has a different, individual flow behaviour. Taking into account your specific powder spectrum, this machine lays the foundation for efficient production.
Container: hard gelatine capsules, sizes: 00, 0 and 1
Filling products: pharmaceutical powders & food supplements
Filling weights: range from approx. 250 mg - 750 mg, depending on the product
Filling volumes: depending on the capsule size and powder density, to be specified,
Output:
tamping pin principle / pellet dosing:
up to 140 cycles/min, which corresponds to
approx. 100,000 capsules/h with twelve (12) segment bores
The output when filling with pellets depends on the filling level of the pellets in the capsule.
roller principle / scraper principle / liquid dosing:
up to 100 strokes/min., which corresponds to
approx. 72,000 capsules/h with twelve (12) segment holes
Tablet dosing:
1 x tablet per capsule ~ 140 strokes/min.
2 x tablets per capsule ~ 90 strokes/min.
3 x tablets per capsule ~ 60 strokes/min.
The output depends on the quality of the capsules, the behaviour of the products at the moment of filling, maintenance and local conditions.
Machine data
Dimensions: Length approx. 2,550 mm, width approx. 1,680 mm, height approx. 2,050 mm
Voltage: 400/230 V, 50/60 Hz,
Electrical installation: According to EN 60 204, part 1 (VDE 0113).
Power requirement: Approx. 3 KVA, depending on the machine equipment.
Compressed air connection: 6 bar
Compressed air consumption: Approx. 20 m3/h at 6 bar.
Materials used: 1.4404/1.4435 stainless steel and other materials suitable for pharmaceutical applications (e.g. plastic, PEEK, aluminium).
The 2020 Fette 2200i is the high-performance machine for high-productivity monolayer tablets.
Its efficiency is demonstrated in the context of standardised processes.
The 2200i has a manual turret mechanical locking system.
Model 2200i
Stations (max.) 66
Production (max.) 475,200 tablets/h
Dimensions (mm) 1,220 x 1,220 x 2,022 (mm)
Tablet dimensions (max.) 34 mm -
Weight (kg) approx. 3,400
Diosna universal mixer V200, 200 Litre capacity, manufactured 2018
A three-bladed mixing tool runs on the bottom, and a chopper is arranged on the side.
Capacity: 1425/2850 RPM
mounted in a stainless steel container, on steel legs and base.
400 V
50 Hz
A decentralised visualisation system is used for operation,
monitoring, alarm processing and data archiving of the
following plant sections: CIP/SIP system 1
A server station (WinCC server A and server B) is superimposed on the decentrally arranged panel PCs (WinCC clients)
(WinCC Server A and Server B) in redundant form. The server system
is responsible for the complete project and data management.
Another standard office workstation PC is used to create and edit
recipes, print out trends and alarm lists, as well as for general
plant monitoring and similar tasks. This computer, as well as
the clients, has full access to the entire plant.
Enolmaster is a vacuum filling machine with professional characteristics and an hourly production of about 600 bottles/hour.
The machine is designed for filling wine, oil, tomato sauce, liqueurs, fruit juices and food liquids, even those of a certain density in general.
NOTE: Products containing more than 20% alcohol could damage the Enolmaster.
Furthermore, if the Enolmaster is used with sugary liqueurs or products such as balsamic vinegar, it is necessary to use the oil-bath air filter to protect the machine's vacuum pump from damage.
Horizontal intermittent motion cartoner for small/medium size products cartoning applications. This machine is suitable for the pharmaceutical, cosmetic, food and consumers products industry. Entirely made with balcony construction, designed around three concepts: versatility, ergonomics and maximum efficiency in a small footprint.
• Balcony construction, as per GMP rules;
• Compact Dimensions;
• Maximum visibility for the whole process, thanks to completely transparent guards;
• Bucket feeding chain into which, by means of dedicated feeders, the products are placed automatically to be cartoned. One sensor checks product presence in the bucket and calls the correspondent carton and leaflet (if necessary), enabling the sensors of correct retrieval;
• All feeding groups are located in ergonomic position, in order to make the loading easy for the operator;
• Carton erection is carried out by a triple vacuum arms system for positive carton opening, which guarantees optimal operations with the widest range of cartons and cardboard quality;
• Carton transport with Top & Bottom timing belts centrally adjustable with hand wheels and digital indicators to suit carton Width, Length and Depth (“A”,”B” and “C” dimension);
• No contact with metal rails due to the fact that the transport belts travel with the carton.
• Particularly low noise and Lubrication free thanks to advanced solutions adopted for product and carton conveyors
• Product arriving from the infeed chain is inserted with a pusher placed on the operator side;
• After the closing operation, lateral belts discharge the carton;
• Touch screen control panel, for operator interface and machine management;
• Self-diagnosis and help functions;
• The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The AS120 cartoner is ideal for handling fragile or delicate products including cartons with internal liners.
• Size range
o A = min. 25 mm – MAX. 140 mm
o B = min. 25 mm – MAX. 80 mm
o C = min. 50 mm – MAX. 200 mm
• Size changeover = OPERATOR FRIENDLY
Fast and reproducible adjustments through scaled spindles with hand wheel and digital indicator plus operator guidance via operating terminal
• Mechanical speed = up to 80 Cartons per minute
• Installed Power (Basic machine) = 2,5 KW
• Air consumption (Basic machine) = 12 NI per minute
• Air pressure = 5/6 bar
• Approx Net weight = 1800 KG
• Noise level = <72dB
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
