+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Used Fitzpatrick Chilsonator roller compactor, model IR 220, for low capacity dry granulation , all stainless steel construction, from 2006 with high impact hammer mill L1A head.
The Model IR220 Roll Compactor is ideal for lab, pilot plant and small production. Maximum process flexibility is achieved with:
• Variable speed rolls and feed screws
• Variable roll pressure
• Roll gap measurement
• Multiple roll configurations available
• Process batches as small as 50 grams and as large as 20 kg/hr. with minimal product loss
• Cantilever style rolls allow for quick change out of a variety of roll designs, ease of dis-assembly, cleaning, and configuring for testing
• Totally enclosed process area with transparent cover for viewing
• Designed for bench top mounting or on a mobile base
• Operating power is 200-230 volt single phase, 50/60 Hz
• Variable speed drives: Roll RPM: 3 to 17 RPM
Vertical screw RPM: 50 to 300 RPM
Horizontal screw RPM: 10 to 62 RPM
• Motor horsepower: Rolls: .55 Kw (.75 hp)
Vertical screw: .25 Kw (.33 hp)
Horizontal screw: .18 Kw (.25 hp
High impact hammer milling SLS L1A Head:
CAPACITIES of 5g to 50+ kg/hr*
PSD d50 20-300 µm
PSD d90 60-2000 µm
* Dependent on material properties & process objectives.
Pharma-Mixer / Granulator
This compact bench-mounted machine is suitable for laboratory and is designed for
the intensive mixing and dispersing of material such as powder or granules. The mixer
is offered complete with 2 mixing bowls with volumes of 1 and 6 Litres. The mixer
operates according to the turbulence principle whereby a three-bladed mixing tool
rotates close to the base of the container. Due to the conical design of the container
an optimum mixing effect is achieved. A high-speed chopper is mounted through the
side of the chamber. It avoids agglomeration and – if the product is wetted, assists in
the forming of even sized granules and fine distribution. The mixing bowl is fitted with
a lid which is opened for charging the bowl with products. Smaller quantities can be
introduced through an opening in the lid during the mixing process. For emptying
purposes, the mixing bowl is moved away.
All contact parts are manufactured from stainless steel. Both the Mixer and the
Chopper run at the following speeds: Mixer: 50 – 1.500 1/min Chopper: 300 – 2.200
1/min This mixer is almost entirely constructed from stainless steel.
All operator controls are located on the right-hand side of the machine mixer- and
chopper controls. 230V, 1 Phase, 50 Hz
Dimension 90 x 60 x 140 cm (including framework) approx. 165 kg
Included 2 bowls : 2 – 6 L
MIXER P 250
COSTRUTTORE : DIOSNA
MODELLO : P250
SIZE : 245 X 130 X 150
HIGH-END CONICAL MILL FOR MEDIUM PRODUCTIONS
Ideal for mid-range capacity yields.
The efficiency of the milling guarantees the highest percentage of product according to the specifications (up to 30% improvement compared to other conical mills).
Reduction of heat generation to high performance capacities.
Precise controlability of PSD (particle size distribution).
Efficient product processing for a recovery of almost 100% of the product.
Functions at a glance:
Comil U10 conical mill head.
The in-line triple clamp design simplifies installation.
CAPACITY UP TO 350 KG/H DEPENDING ON THE CONE
ENGINE 1.5 KW
Bohle Granulator Type PFG1000 + PFZ600EX
Year of construction 1991/1993
Voltage380 V
Frequency 50Hz / 10A
Weight 75 kg
Diosna Pilot High Shear Granulator, Model P1/6, S/N 355-015, New 2006.
This unit is in excellent condition and contains 3 interchangeable shear bowls
Shear bowls in 2, 4 and 6 litre sizes. (Two of the bowl sizes share a common interchangeable mixing blade).
Integrated controls and plug-in operation
(1/60/110V).
Gross: volume 25 Lt.
Normal working volume: 15 Lt.
Average granulated batch weight: max. 10 Kg.
Impeller speed: 243/486 RPM.
Impeller motor capacities: 4/5.5 kW.
Granulator speeds: 1500/3000 RPM.
Granulator motor capacity: 1.3/1.8 kW.
Hammer or turbo mills are suitable for research and development, as well as for batch production or continuous manufacturing. They are used for the milling of powders, agglomerates, and granules. Hammer mills are used in particular if the application demands a precise particle reduction for hard-to-mill active ingredients and other substances. In addition, hammer mills are used to re-mill fragmented tablets.
Tablets that have already been produced undergo inspection and may fail to meet the customer’s requirements for various reasons. If the tablet does not fulfil the specifications, the manufacturer can use the hammer mill to pulverize the tablets again and re-use the materials. The re-milling of the tablets and the recycling of the materials in production ultimately reduces the rejects rate and increases productivity.
Bohle Hammer Mill: Production up to 1,500kg/h
BTM (Bohle Turbo Mill) hammer mills can reach speeds between 600 rpm and 6000 rpm and produce up to 1,500 kg/h. In order to achieve this, the BTM is equipped with an automatic dispenser unit (rotary feeder).
This allows the operator to feed the material into the milling chamber evenly and without overloading. In addition, such automatic feeder devices can control the powder flow in the milling chamber. Further benefits: Less heat is generated, and the process can be repeated using the same parameters.
The internal rotor has two sides with different functions that support applications with wet or dry products. The knife side chops sticky products. The hammer side is used for crushing hard, crystalline products.
In the hammer mill, the particle size is defined by the sieve size selected for the mill. The BTM provides different sieve inserts that can be used to reduce the material size to as little as 0.1 mm.
Dimensions [LxWxH] 1370 x 900 x 1990 mm 1600 x 900 x 2300 mm Height of outlet 847 – 1706 mm 970 – 1960 mm Output ca. 1500 kg/h ca. 2500 kg/h Particle size [µm] < 100 µm
TK Aeromatic Fielder high-shear granulator, type PP1, Stainless Steel construction, with 10" diameter x 7" straight side bowl, rotor capable of speeds from 300-1500 rpm, chopper capable of speeds from 1000-3000 rpm, with controls, on casters
• High speed mixer granulator Aeromatic PMAV-65
Stainless Steel construction, with high speed chopper, side discharge with
pneumatic plug valve, on base with controls
• Gross volume 65 Lt.
• Impeller speeds 127/254 rpm
• Impeller motor capacities 11 kW
• Granulator speeds 1500/3000 rpm
• Granulator motor capacity 7.55 kW
The ConiWitt is a high-performance, high-quality conical sieve mill that is used for deagglomerating and sizing granular products to finenesses of up to 150 μm.
Thanks to its compact and modular design, the ConiWitt is easy to integrate in complete process plants. With its extraordinary diversity and high performance, this
conical sieve mill can be used in any demanding milling process, whether for achieving optimum grain size distribution or high flow rates, as well as for milling temperature-sensitive products, or potentially explosive substances.
THE ADVANTAGES OF THE CONIWITT
- Very broad scope of application ranging from all types
of dry to wet and sensitive powders
- Diverse usage possibilities ranging from stand-alone and inline to integration in complete installations
- Clear GMP-capable concept for smooth, reproducible production including scale-up
- High level of production safety thanks to certified ATEX construction for Zone 0/20 and a MIE range down to > 1 mJ
- High level of operational safety for containment requirements up to OEB 5 (< 1 μg/m3)
- Easy and quick cleaning - Washing in place (WIP), CIP, SIP optionally available
- Ultimate production flexibility due to the modular design
- Versatile usage due to a large selection of milling elements, which can be changed easily and quickly
- Energy input reduced and optimised, guaranteeing reduced heating of the product
PROCESS CHARACTERISTICS
Particle size range 5 cm-150 µm
Throughput
ConiWitt-200 1000–2500 kg/h
Density up to 2 kg/dm3
Temperature range product from −20 °C to +60 °C
Dimensions
L x W x H (m) : Frewitt screening plant
0.9 x 1.5 x 2.0
1,0
Trolley
1.1 x 0.8 x 2.1
0,4
This mixer is specially designed for delicate mixing where there is danger of breakage and not to create dust. The mixing time varies between 5 and 20 minutes depending on the type of mixing. It consists of two openings: the loading and washing mouth, and the discharge mouth which has an automatic valve with a pneumatic actuator. The ports have an airtight closure to prevent environmental contamination during the mixing phase. Inside it includes a cone mounted in the rotation axis on both sides. With this system, dead space formation is avoided by facilitating gravity discharge
The biconical type mixer realizes homogeneous mixing of solids. The mixing process is a common operation in production intended for the food, cosmetic, pharmaceutical, chemical, detergent, fertilizer and plastics industries. Some examples are pharmaceutical granulates, flour semolina, seeds, starch, coffee beans, milk powder, infant formula, dehydrated cream and soup processing preparations, foliar waxes, granulated detergents, flaked soaps, artificial fertilizers, powdered or shredded plastics, glass fibers, etc.
The mixing body consists of two cones joined at their base through a cylindrical section. The axis of rotation is perpendicular to the axis of the cones and passes through the same cylindrical section. The two supports located in the laterals contain the motor and secure the mixing body. The solid is introduced through the inlet. In this type of mixer, axial level mixing is produced, due to the slippage of the powder in the distinct sections. It is a precise mixer on which the speed of rotation influences. Discharge of the mixture is accomplished by means of a butterfly valve with a manual or automatic hermetic seal. The equipment is equipped with an electrically protected perimeter guard to prevent operator access when in operation. For safety, if the perimeter is accessed, the mixer will cease operation.
All product-contact parts of this equipment are made of AISI 316 (EN 14404) steel, while the bases and other elements are made of AISI 304 (EN 14301) steel. Thanks to the hygienic design and the absence of corners, cleaning is easy both manually and by means of the automatic CIP system. The equipment is also equipped with perimeter protection with a door complying with CE safety standards.
The automatic stop positions are: loading, unloading and sampling. Before stopping in any of the above three positions, the equipment runs a cycle that slows down the mixer so that it can stop and brake with precision. This equipment is designed, unlike the “V” type. , for mixing granulated products or powders with different densities, with a loading capacity of about 65% of the total capacity of the plant, unlike the “V” type that only can be loaded to 50%, for mixing powders or granulates with the same or similar densities.
Vibrating sieve shaker for food or pharmaceutical production incl. 2 mm sieve and lid
Year of construction: 2022
Manufacturer: MHT Machinery
The insert is perfect for sieving large quantities of powders. The machine improves product quality and increases the production rate. The hygienic design allows easy disassembly and cleaning without tools.
The machine is suitable for sieving pharmaceutical powders, powdered foods and powder coatings.
Capacity: 300-600 kg/hour
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
