Marchesini FC420 thermoforming machine for pre-filled syringes with feeding system.
Main features:
Independently servo-driven machine stations
Machine cycle-speed is adjustable from the main HMI,
under size dedicated recipes
Two web-index grippers grant the highest precision
in pitch repeatability
Easy, tool-less change over:
index change and size-related parameters
automatically selected from HMI
Pick-and-Place for products
Prepared for connection from/to in-line
integrated machines
High-speed fully automatic positive products feeding systems are available
High draw depth (up to 42 mm)
ZERO-WASTE version (FBZ) with quick die-cutter available
(subject to the format configuration)
Heating and Forming Station:
Hardened non-sticking heating plates with individual temperature controls.
The film is heated up over multiple pitches. The plates open apart at each machine stop to avoid
film overheating. Temperature controllers are integrated in the main HMI.
Forming station, mechanically driven through servo motor.
Mechanical pre-forming station.
The thermoforming is achieved by the use of compressed air combined with the mechanical plug-assist. The thermoforming mould is cooled down.
FORMAT CHANGE
Simple and fast, without the use of tools. The molds, guides and the cutter slide into the stations from the operator side, to a fixed position and are locked with handles.
All variable parameters are selectable from operator panel, under recipe to format. A special format trolley is included in the supply of the basic machine.
PICK AND PLACE:
The robotic product feeding system is integrated into the basic machine.
The Pick and Place has been specifically designed to gently handle and feed fragile products.
The pick-and-place precision, its automatic synchronization with the product pick-up and the formed tray position along with the easy changeover make the system highly reliable, efficient and innovative.
Developed to guarantee:
Quick and accurate tool-less changeover;
selectable from the HMI;
High flexibility of product range;
Efficiency and care in the product handling;
Optimization of production time thanks to a higher output;
Maximum ease in cleaning and visibility;
The pick-and-place system is equipped with the most appropriate infeed systems according to the product to be handled.
The syringes arrive hanging in single line, from an upstream connected machine: a continuous motion synchrodynamic system lays the syringes down in pitch onto the plug-in conveyor pockets, from which they are positively picked-up by the Pick and Place system.
Max forming depth (mm): 42 mm
Mechanical speed,Forming/Sealing (Intermittent motion): 8-50 cycles/min
Mechanical speed Standard Cutter: 8-50 cycles/min
Max forming area:
Film width (A): max 254 mm
Film index (B): 320 mm
Max die-cutting area:
Film width (A): 248 mm
Film index (B): 310 mm
Output: max 48.000/h
Outfeed height: 800-860 mm
Installed power: with sealing station: 36 Kw; without sealing station: 30 Kw
Compressed air consumption (6-8 bar): with sealing station: 1150 Nl/min; without sealing station: 1000 Nl/min
Cooling water consumption: with sealing station: approx. 370 L/h; without sealing station: approx. 300 L/h
Net weight: 7000 Kg
This intermittently operating Blister packer PARTENA CAM M92 is designed for the production of deep-drawn and sealed blister strips. The machine operates left to right and is arranged for variable speed operation with a maximum capacity of 40 strokes per minute.
After the blister is filled with ampoules. At the next station the web of blisters passes into a guillotine where the blisters are cut out. The blisters are placed onto a conveyor and are transferred to the Cartooning Machine.
Deep-draw foil is drawn from a reel on a separate reel-holder at the left and is fed to the heating- and deep-draw station where the blister pockets are formed with the assistance of compressed air.
At the filling station, product is fed into the formed blister pockets.
This machine is fitted with an automatic product infeed assembly where product is extracted from magazines (not included) and is then aligned and placed into the pockets.
Technical Specification:
Max. output: 40
Max. forward draw:204 mm
Max. draw depth: 28 mm
Foil width: 256
Max. reel diameter Deep-draw foil: 400 mm
Compressed air: 6,0 - 8,0 bar
Air consumption: min. 500 NL/min
Cooling water required: approx. 0,7 m3/hr
Power consumption: 13kW
Bohle mixer with lifting column, HMI and control cabinet L x B x H (m) 3,0 x 0,75 x 0,9
Ensures accurate and precise application of labels while achieving high production speed when product protection from damage and tampering is required. Easy to use, quick maintenance.
• Maximum output: 400 cartons/minute
Label dimensions (mm)
• Length: 15 - 60
• Height: 10 - 60
Label roll diameter (mm)
• Up to 400
Anti-tampering label dimensions (mm)
• Length: 15-35
• Height: 15-35
• Anti-tampering roll diameter (mm): Up to 400
• Labelling accuracy (mm): ± 1
Carton dimensions
• A: 20 to 130 mm
• B: 12 to 100 mm
• C: 50 to 210 mm
ELECTRICAL DETAILS
• Installed power (kW): 3.5
• Standard voltage: 400 V - 50 Hz - 3PH + PE
DIMENSIONS
• Dimensions: 2345 x 2900 x 1265 mm (approx.)
• Weight: 1,000 kg (approx.)
double-door autoclave 1345 litres,
The laboratory systems make use of the same highly advanced technology as those developed for the production range, and this enables the processing of all kinds of products, giving maximum flexibility and easy scale-up. The high degree of automation allows easy operation and maintenance procedures to be applied.
Characterised by small overall dimensions, laboratory systems can be easily and quickly connected to the utilities.
GS Evolution Lab can be considered not only as a laboratory coater but also as a machine for small production batches. Thanks to its interchangeable drum it is possible to work a wide range of capacities: from 0.5 to 30 litres.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it