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Continuous Motion Horizontal Cartoning Machine IMA A94 from 2004 is an accessible, reliable and efficient cartoner ensuring quiet running at high speed. Its design offers a balcony structure allowing fast access and easy cleaning. Its carton prebreaking and opening system combined to extrapositive carton handling by multiple belts ensures best carton forming control.
The fast reproducible changeover, dependable operation make it the best choice for long runs and multiple shifts A94 can handle a wide range of product feeding groups (for bottles, squeezable or rigid tubes, blisters, trays, vials, pouches, syringes, spoons, etc) and various tuck closing options (reverse or aeroplane tuck-in, aeroplane flaps, aeroplane or reverse tuck-in flaps with glue dots, tamper evident, complete glue closure).
MAR Model M39-4R-2S-2A Liquid Filling Machine, 460V, model M39-4R-2S-2A, is manufactured by Machine Automache Riempitrici (MAR).
The M39 is a double pitch monobloc machine, which provides dosing and capping operations by moving two cartridges per time, up to 120 p/minute. The machine is suitable to handle cartridges from 0.5 to 10 ml. Cartridges loading and unloading is by means of compact in-feed and out-feed trays
Bearing Base
This assembly as the name implies is the load-bearing structure of the machine, so it supports the container processing stations, transfer and transport systems, and safety doors.
Container Feeding
Consists of an independently driven belt designed to maintain a constant and continuous flow to the machine.
Filling station
This consists of a station made up of 4 filling nozzles that allow the machine to refill 2 containers at a time, dividing the filling amount into 2 consecutive doses. The filling station is directly driven by the main motor drive of the machine .
Filling dosing unit
It consists of a distribution manifold for the filling liqiudo and 2 nozzles applied to the filling station
Capping station
This is a station consisting of 2 capping heads that enable the machine to pick up the caps and subsequently place them on the container performing capping. The capping station is directly driven by the main motorization of the machine .
Caps feeding
The system consists of a vibration orienting unit and a cap transfer unit.
Rejection of unsuitable containers
The rejection of containers deemed unsuitable for the required quality standards is implemented by means of two pneumatic cylinders used to unload the containers into the 'waste accumulation drawer .
Discharge of suitable containers
Containers that are deemed suitable for the required quality standards are continued and thanks to a guide are deposited on the belt at the machine exit .
User machine interface
It is located on the front side of the machine and contains the machine management and control commands .
Main : 380 v - 50 Hz - 3F + N
Auxiliary : V24
Installed electrical power : 5kw
Operating pressure 6 bar .
- Bearing Base
This assembly as the name implies is the supporting structure of the machine, so it supports the container processing stations ( nitrogen flushing, filling, sealing ), transfer and conveying systems, and the safety cabin.
- Machine motors
This group includes the electric motors, gears and all mechanical parts used to transmit motion to the various machine components.
- Container Feeding
This group consists of a conveyor belt and screw conveyor, driven directly by the main machine motor.
- Nitrogen flushing stations.
This group consists of 2 nitrogen supply manifolds and special needles for introducing gas into the containers. All this is used to ensure filling and sealing of containers in a modified atmosphere.
- Filling station
This unit consists of an accoption of 6 product distribution syringes and 6 filling nozzles .
- Sealing stations
This group consists of 2 subgroups, a container preheating group and a sealing grup po. Both groups use burners fueled by high-pressure I oxygen gas.
- Container discharge
This unit consists of a container handling pad and an accumu lo drawer.
- Electrical panel and electronic management
A single electrical panel encloses all the control components, there is also an opera toor panel from which all the operations necessary for running and managing the machine can be carried out.
- Laminar flow hood
Ventilation device capable of generating a unidirectional and vertical air flow.
Performance :Maximum achievable speed : 12000 Containers / hour
Power and consumption :
Primary : 380 Vac - 50 Hz - 3 F + n
Auxiliary : 24 v
Installed electric power : 3 kw
Working pressure : 6 bar
ENTRANCE ROOM
The inlet chamber can be divided into three volumes.
In the upper volume are installed: the inlet fan, the exhaust fan, the pre¬ filter and the HEPA filter.
The periphery of the filter is under vacuum because it is connected to the air exhaust area. No leakage can go to contaminate the vials.
In the intermediate volume is the transport system, the tunnel inlet door with the respective motor and potentiometer.
Removable panels allow access to the three volumes for cleaning and maintenance work.
HOT ROOM.
The structure of the hot chamber is similar to the inlet chamber. However, the hot chamber is thermally insulated and the air is recirculated. In fact, the chamber consists of two boxes, one inside the other. The two boxes are separated by a layer of insulating material that has a minimum thickness of 120mm and a maximum thickness of 150mm.
The inner box, which can be heated up to 4OO°C, is welded at a single point to the outer box to allow thermal expansion without causing damage to the structure.
On the right side, a door, filled with insulation material, gives access to the filter area, the fan, and the heating elements.
The fan motor is located outside the chamber, above the tunnel roof.
COOLING CHAMBER
The cooling chamber is similar to the inlet chamber, but the air is recirculated.
In the upper volume is the fan and HEPA filter. On the roof is located the balancing fan, which, through a duct, connects the cooling chamber to the supply fan intake area of the inlet chamber.
In the intermediate volume, on the service side, the cooling coil is installed. The water supply to the coil is regulated by a solenoid valve. A door moved by a motor divides the tunnel from the sterile chamber. The position of the door is detected by the potentiometer
Machine Base
This assembly as the name implies is the supporting structure of the machine, so it supports the container processing carousels, transfer and conveying systems.
Container Feeding
It consists of a continuous motion belt equipped with an independent drive and a machine-pitch container preparation screw.
Machine Motorization
This unit includes the electric motor, gears and all mechanical parts used to transmit motion to the various machine components.
Washing product supply circuit
This group includes the tank, valves and piping that make up the washing product supply circuit.
Washing carousel
The washing carousel is constructed of stainless steel and contains the container grippers\container transport and washing nozzles\container blowing
Container unloading
A special star at the outlet, leads the containers to a special container unloading auger, which leads the containers to further processing
Electrical panel and electronic management
A single electrical panel encloses all the control components for operating the machine .
- Operator panel
A single operator panel is provided on the machine from which it is possible to carry out all the operations necessary to run and manage the machine
The production speed can be varied by acting on appropriate parameters settable from the control panel .
Maximum achievable speed : 18000 containers / hour ( Reference 1 ml vials )
Main : 380 v - 50 Hz - 3F + N
Auxiliary : 24 v
Total : 8 kw
Working pressure 0.7 / 0.8 MPA
1: https://intimac.it/en/used-machines/washing-machines-for-ampoules-and-vials-blowing-table-for-bottles/washing-machines-for-ampoules-and-vials-blowing-table-for-bottles-gf-gfwm6/
2: https://intimac.it/en/used-machines/autoclaves-sterilizing-ovens-freeze-dryers/autoclaves-sterilizing-ovens-freeze-dryers-steriline-st-0/
3: https://intimac.it/en/used-machines/aseptic-filling-and-closing-machines/aseptic-filling-and-closing-machines-gf-afm12000/
4: https://intimac.it/en/used-machines/aseptic-filling-and-closing-machines/aseptic-filling-and-closing-machines-gf-vfcsm-10000/
5. https://intimac.it/en/used-machines/capping-and-closing-machines/capping-and-closing-machines-gf-vfcsm-10000/
The BL series machines represent the peak of NERI’s production capability in the field of linear labelers and are the culmination of its many years of experience in self adhesive application.
The main features of these series are the particular balcony construction making extremely easy the clearance procedures, the positive transport system of carton in pitch making the machine completely fail-safe, the ergonomics reducing the accessibility in 70 cm only and dividing the machine in three areas: operative, mechanical and electrical.
The BL machines can work in-line with other packaging machines, or as free standing units when fitted with required boxes infeed and outfeed devices.
STANDARD FEATURES:
Labelling machine balcony construction stainless steel executed.
Electrical cabinet on machine board.
Behind easy access from behind to electrical and mechanical parts; large door provides with security switch.
Positive transport of cartons with toothed belts.
Upper conveyor belt to keep carton stable during tamper evident seals application (VTE and TE).
Machine management by PLC with fail-safe positive logic.
Automatic unwinder Twin horizontal conveyor belt for products bunching at in-feed.
Mechanical timing device to dispense cartons on the main toothed conveyor belts.
Label dispensing with stepping motor drive Automatic work speed synchronization of motors.
Self-diagnosis on 6” colour touch display on a swiveling arm.
Label length self-learning system.
Automatic label changing system with set-up by keyboard and possibility to memorize different label sizes.
Minimum load control at the inlet and maximum load control at the outlet.
Carton width (A) 20 ÷ 180 mm. Carton height (B) 15 ÷ 120 mm. Carton lenght (C) 70 ÷ 200 mm. Vignette height 20 ÷ 60 mm. Vignette lenght 15 ÷ 80 mm. Maximum rate (Pcs/min.) 400. Label speed 0 ÷ 50 m/min. Maximum reel diameter 400 mm. Std. electric power supply 380 - 220 V-50 Hz. Installed power 2 kW. Compressed air pressure 6 bar. Compressed air consumption 20 Nl/min.
The BL series machines represent the peak of NERI’s production capability in the field of linear labelers and are the culmination of its many years of experience in selfadhesive application.
The main features of these series are the particular balcony construction making extremely easy the clearance procedures, the positive transport system of carton in pitch making the machine completely fail-safe, the ergonomics reducing the accessibility in 70 cm only and dividing the machine in three areas: operative, mechanical and electrical.
The BL machines can work in-line with other packaging machines, or as free standing units when fitted with required boxes infeed and outfeed devices.
STANDARD FEATURES:
Labelling machine balcony construction stainless steel executed.
Electrical cabinet on machine board.
Behind easy access from behind to electrical and mechanical parts; large door provides with security switch.
Positive transport of cartons with toothed belts.
Upper conveyor belt to keep carton stable during tamper evident seals application (VTE and TE).
Machine management by PLC with fail-safe positive logic.
Automatic unwinder Twin horizontal conveyor belt for products bunching at in-feed.
Mechanical timing device to dispense cartons on the main toothed conveyor belts.
Label dispensing with stepping motor drive Automatic work speed synchronization of motors.
Self-diagnosis on 6” colour touch display on a swiveling arm.
Label length self-learning system.
Automatic label changing system with set-up by keyboard and possibility to memorize different label sizes.
Minimum load control at the inlet and maximum load control at the outlet.
Carton width (A) 20 ÷ 180 mm. Carton height (B) 15 ÷ 120 mm. Carton lenght (C) 70 ÷ 200 mm. Vignette height 20 ÷ 60 mm. Vignette lenght 15 ÷ 80 mm. Maximum rate (Pcs/min.) 400. Label speed 0 ÷ 50 m/min. Maximum reel diameter 400 mm. Std. electric power supply 380 - 220 V-50 Hz. Installed power 2 kW. Compressed air pressure 6 bar. Compressed air consumption 20 Nl/min.
Ideal for packaging products such as pharmaceutical items, the machine is suitable for different production needs. Equipped with a horizontal case magazine for easy loading, the machine keeps the case erect during product insertion with the aid of suction cups fitted to the pick-up and forced opening arms. All the parts of the machine can be reached from the operator’s side without having to walk to the opposite side to reach the carton stacking unit. The machine can be fitted with the following optional groups and features: case overturning, product tracking and camera detection devices, and can also be fully servo driven
CASE DIMENSIONS : A B C Min : 220 120 120 Max. 600 400 350 Casepacker output 8 cases/ min
Automatic horizontal Casepacker. Compact, ergonomic, reliable and sturdy, it is innovative and versatile thanks to the use of robotised solutions which significantly enhance performances in terms of speed and flexibility.
•All operations are fully automated, performed by brushless motors and controlled by a PC;
•The case blank is fed into the magazine, located in an ergonomic position on the front of the machine;
•The case blank is picked up and transferred to the opening unit by an arm equipped with suction cups, holding it from top and bottom, and thus guaranteeing a perfect squaring;
•The products arriving from the infeed belt, are grouped, vertically stacked inside the hopper and finally pushed into the case. Pick-and-place by grippers can also be provided;
•Chain conveyors transfer the case to the flap folding and taping area;
•Simultaneous adjustment of taping units depth.
MECHANICAL SPEED •10 cases/Minute •Pick & Place unit of casepacker up to 50 product picking cycles/minute SIZE DATA Product size: •‘A’ from 20 to 260mm ;’B’ from 10 to 150mm;’H’ from 50 to 250mm •Collation: •‘a1' 130 ÷ 510mm; ’b1' 110 ÷ 335mm ;’h1' 110 ÷ 335mm •External Case: •‘A1’ length from 140 to 520mm; ’B1’ width from 120 to 350mm ;’H1’ height (depth) from 120 to 350mm •Product infeed: 870 ± 50 mm ; Case Discharge: From 440 to 555mm
The BA 400 is a continuous motion cartoner that provides all the benefits of the most advanced production technology and constant research in this particular sector of automatic packaging.
They combine the advantages of reduced overall dimensions with increased robustness and improved reliability, presented in an attractive modern line.
These cartoners have a completely enclosed structure with safety devices on all opening parts to ensure overall protection and compliance with all current safety standards.
The mehanite cast iron base and the motor unit also in cast iron, enclose the main drive mechanisms and transmission in oil bath structures, allowing high speed operation without vibration and noise, and reducing maintenance to a minimum.
The basic and completely original features of the BA 400 cartoning machines consist of their carton loading, picking and erecting system.
The loader is positioned below the product conveyor line on the operator's side for easy loading.
The lifting drum cam and positive motion movement opens the cartons by 180°, thus obtaining the correct pre-break down of the cartons which can then be transferred by the transverse drum to the conveyor belt and perfectly centered against the buckets containing the product.
The cartoning unit consists of two motorization units, one fixed and one with automatic size changeover adjustment.
The pusher unit on the side opposite the operator allows room for maneuvering and easy access to all parts of the machine.
Technical data Dimensions 3360 x 1450 x 1500 H mm Bottle infeed and discharge 850 mm Machine weight 1720 Kg. Speed ( depending on product ) 300 cartons per minute Motor power 1,5 kW Vacuum pump 1,5 kW Power consumption 3,5 kW Compressed air consumption 10 NL/1'.
Main Features The machine is divided into five sections, programmed devoting special attention to materials and products.
- Coils compartment with molding material and coupled table.
- Preheating and molding section.
- Galenic section with the loading station, where the product moves towards the still open cavity belt.
- Welding, punching, coding and shearing section.
- Compartment with the motorization and operating mechanisms and the mobile electrical cabinet. The Blister Packer is a horizontal machine with drawing, coding and shearing of alternating movements. Product loading and sealing are carried out with continuous movements. The plastic material is picked up by a coil and moved to the following operating stations by means of conveyor grippers.
FORMING DATA The data are for reference only and may undergo possible modifications during the development of the machine. Forming area Pitch 156 mm - Width 140 mm Max forming depth 12 mm Maximum cutting cycles 220 per minute TECHNICAL SPECIFICATIONS : The technical specifications herein are subject to change without notice or liability. Entry and exit height 920 mm +/- 50 mm
https://intimac.it/en/used-machines/cartoning-machines-case-packers/facf1b-cartoning-machines-case-packers-marchesini-group-ba400/
https://intimac.it/en/used-machines/blistering-machines/blistering-machines-marchesini-group-mb421/
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
