+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
The rotary machine OPTIMA Type CFR2-2 (construction year 2019), pre-configured for compatible capsules, can be ordered with our new Starter-Kit. The key advantage of the Starter-Kit is that production can begin immediately, resulting in a short time-to-market.
Filling
• Filling process in protective gas for reduced oxygen contents in the packaging
• Suction nozzles or suction bell for reduced dust emergence during filling
• Filling systems coordinated to the product
• Closing systems coordinated to the product
Dosing/Weighing
• 100% gross weighing
• Identifying and adjusting for fluctuations in the bulk weight
• High-precision positioning for constant filling weight/volume
• Volumetric dosing with auger filler
Capsules
• Capsule destacking or capsule feed as bulk goods via fully automatic sorting and optional storage bin
• Raising the capsule when filling to prevent dust accumulation
• Cycled capsule transport
• Maximizing performance due to double-track capsule transport with the same number of filling positions
Design
• Good visibility and accessibility
• Integrated separation for reject product and/or production patterns
• Compact design with integrated control cabinet
• Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
• Secure and sturdy mechanical system
Drive
• Drive via wear-free servomotors
Handling
• Simple, clearly arranged operation and graphic display of the machine status on the HMI
Technical Data • Output: between 100 and 220 caps./min. • Dosing range: between 1 g and 18 g • Format range: between 30 mm and 60 mm • Working stations: max. 12 • Capsule height: max. 40 mm • Capsule width: between 30 mm and 60 mm • Basic measurements approx. (LxWxH): 2,100 mm x 2,100 mm x 2,500 mm
1. Available formats: 10R
2. Speed: max. 100 pcs/min
SMART PWD Highlights
1.Vacuum-pressure powder filling system.
2.Possibility of dosing up to 2 different pharmaceutical powders in the same vial.
3.Advanced 100% IPC with speeds of up to 120 pcs/min.
4.Pick & place stoppering system.
5.Possible integration of a capping station.
6.Fit for isolation technology with possibility of wetting in place.
7.cRABS for powder containment.
Tansport system : Intermittent motion
Standard voltage: 400 V, 50 Hz, 3ph + N + G
Installed power: 19 kW
Powder grinding and dosing system with double isolator.
The pneumatic conveying and powder dosing system in isolator is designed to interface with a mechanical mill for grinding dry solid powders under aseptic conditions and with an adequate degree of containment.
The scope of application of this type of plant is recommended when, starting from products with a particle size down to a few millimetres, one wants to achieve a medium fineness in the order of 300-500 microns, and subsequently dose the product into aluminium bins of different volumes.
Composed of
1. Milling Isolator
Containment isolator with radial edges r=20mm.
Window sealing is ensured by means of inflatable seals. Pharmaceutical design to ensure quick and effective cleaning
Equipped with:
a. connection for exhaust filter differential pressure measurement, HEPA filtered
b. connection for particle counter
c. connection for microbiological counter
d. connection for mechanical mill feed cone
Liquid drainage through drain fitted with automatic valve.
Internal lighting by means of LED spotlights, externally mounted.
2. Dispensing Isolator
Dispensing isolator with rounded edges r=20mm.
Window sealing is ensured by means of inflatable seals. Pharmaceutical design to ensure quick and effective cleaning
Equipped with:
a. connection for differential pressure measurement, HEPA filtered
b. connection for particle counter
c. connection for microbiological counter
Liquid drainage through drain fitted with automatic valve. Internal lighting by means of LED spotlights, externally mounted.
3. Pneumatic transport
Pneumatic conveying works under vacuum. The product is sucked in by a cone that collects the ground product from the mill. The product is transferred through a flexible connecting pipe, complete with tri-clamp fittings, into a cyclone filter with filter cartridge.
Side channel suction blower made of aluminium alloy for quick and flexible control of the suction pressure.
The fan is positioned on the dispensing isolator platform.
The motor is controlled by an inverter located in the main switchboard.
Motor power l.5 kW., maximum flow rate at glove removal 210 Nm3/h.
technical data cyclone filter fc250
Dimensions (mm) Ø250/ h 800
Exhaust valve Ø4 "TC
Filter cartridge (mm) Ø 145/ h 400
Inlet connection Ø2 "TC
Exhaust gas outlet Ø3 "TC
Gross weight (kg) 20
Material AISl3 16L
4. Dosing system
The dosing system for ground powder allows the product to be filled into aluminium drums supplied by the customer.
The dosing procedure is automatically controlled by the PLC which regulates the opening of the dosing rotovalve according to the weight read by the bench scale (capacity 15kg, plate size 280x350mm).
Rotovalve
Type: : Four-lobe with reduced capacity
Material: AISI 316L
Connections: Tri-clamp 4"
Finish: Mirror polished internally, satin-finished externally
Material: AISI 316L
Actuator: Single-acting pneumatic
5. Pneumatic distribution and control system
All piping is made of AISI 316L with Tri-clamp connections. Different connections are used where required.
Service piping (pilot, water drain) made of rilsan.
6. Electrical installation with Siemens 12" touch control panel above the isolator.
CP18: extremely compact case packer with palletizing option. Ideal for packaging products such as pharmaceutical items, the machine is suitable for different production needs. Equipped with a horizontal case magazine for easy loading, the machine keeps the case erect during product insertion with the aid of suction cups fitted to the pick-up and forced opening arms. All the parts of the machine can be reached from the operator’s side without having to walk to the opposite side to reach the carton stacking unit. The machine can be fitted with the following optional groups and features: case overturning, product tracking and camera detection devices, integrated labellers and markers, and can also be fully servo-driven.
1.
Horizontal case magazine for easy loading.
2.
All case flaps are positively closed and verified.
3.
Case fully closed before transportation and taping.
4.
Movable hopper to follow the cartons collation up into the case.
5.
Suitable for Track & Trace purposes.
6.
Further optional groups like liftable pusher to give total visibility of carton layer, labelling module, rejection system.
7.
Possibility to be integrated with all Flex Palletizers.
Case dimensions
A B C
Min. 220 120 120
Max. 600 400 350
Casepacker output 8 cases/min.
Palletizer output up to 10 cycles/min.
The labeling machine ESA1025 apply self-adhesive labels off the roll to small bottles and vials as well as ampoules, cartridges and other non-stable containers. These continuous-motion labelling machine has a highly compact design. All electrical, electronic and PLC components are integrated in the machine to save space.
- New modular label dispenser system
- Precise and gentle container labeling
- Rapid convertibility to various container and label sizes without tools
- Choice of various label printing systems (intermittent/continuous)
- Higher print quality through the use of cutting-edge servo drive technology
- Label printing modules and vision systems combining flexibility, safety and quality
- Labeling process based on the Zero Reject Principle (faulty labels are removed)
Output up to 48,000 items/h
Processing range Container diameter: 7.5 - 42.5 mm
Container height: 20 - 140 mm
Uhlmann C130 (1997) Compact, flexible, inexpensive
The smallest Uhlmann intermittent motion cartoner for the packaging of small and medium-sized blister batches – with a high standard of process reliability and a long service life.
Max. output 150 cartons/min.
Mode of operation intermittent
Scope of application blisters
Max. carton size [A x B x H] 100 x 85 x 150 mm
Pitch 5''
Max. no. of blisters 10
Max. blister stack height 80 mm
Types of closure tuck-in and hot-melt
Stilmas water treatment plant from 1999
consisting of Stilmas treated water tank Type MEN-1546-11 capacity 500lt
Osmosis system consisting of Stilmas STS -A -500D /-175P softener plus storage tank 2,250 M3X°F
Pressure 6 bar
Flow rate 7.5 M3 / H
High-speed linear labelling machine NERO BL600 (build.year 2011) for applying self-adhesive wrap-around labels to vials, bottles or cylindrical containers.
Production:
A -The product enters the machine
B -A check is made in case there is insufficient product (Minimum Load)
C - From the belt, the product is taken to the grippers, which capture it.
D -The product is taken "in charge" by the system.
E -A sensor determines the stop of the label in the correct position.
F -Labelling, achieved by peeling the label off the backing at a sharp angle and adhesion by contact. G -A winder rotates the product, repeating the label over the entire surface.
H -Check for correct labelling
I -Extraction from the gripper.
J -Based on the check the product can be discarded.
K -Based on the check the product is accepted.
L -Exit of good product.
M -A check to see if there is excess product on exit (Maximum Load).
Technical data:
Label height 10 ÷ 60 mm;
Label length 13 ÷ 100 mm;
Maximum speed 600 pcs/min;
Maximum label speed 160 m/min;
Maximum roll diameter 400 mm;
Electrical standard 400 V - 50 Hz;
Power supply Installed power 5 kW;
Weight: 1000 kg approx.
DLST/L Series (Class 100 - ISO 5) dry heat sterilizers are designed in accordance with cGMP Prescriptions to meet the multiple needs of the Pharmaceutical Industry and to perform the following treatments: Dry heat sterilization is an ecologically non-polluting process that does not generate waste or inconvenience problems for the environment or personnel. At the same time, the process fulfills the most stringent requirements for bacterial load reduction. Possibility of realization in execution suitable for continuous operation up to 300°C with the use of HEPA filters equipped with special sealant. Main applications: empty glassware (e.g., vials, bottles) stainless steel accessories (e.g., trays, machine parts) various moisture-fearing materials basic pharmaceuticals and thermostable chemical compounds non-aqueous liquids (e.g., oils, glycerins, etc.) The chamber is available in horizontal execution. Only components of the highest quality and reliability, available internationally, are used in the construction of De Lama sterilizers to ensure ease of replacement and maximum system life.
The AS 120 intermittent motion horizontal cartoner has been designed to conform to GMP standards and to the other current European industrial safety regulations. Minimum space is required for the installation of this machine due to the extremely small footprint. Designed for automatic cartoning of cosmetic and pharmaceutical products, the AS 120 incorporates the "Balcony" type frame construction. This design places the main drive and auxiliary movements to the side of the carton transport mechanism. This allows complete accessibility, for cleaning, maintenance, inspection and size changeover operations. The "Balcony" design also prevents carton dust and debris from falling into main drive components. The carton pick-up and positive opening mechanism is patented and uses a triple vacuum arm system with suction cups. This system holds the carton on two panels which guarantees perfect squaring of the carton before introduction to the transport belt assembly. There is no carton contact with metal rails due to the fact that the transport belts travel with the carton. The carton transport system consists of scratch-proof white plastic toothed belts to insure package integrity, even when processing cartons with a high gloss finish. The AS 120 cartoner is ideal for handling fragile or delicate products including cartons with internal liners. Like the other models from BERGAMI, the AS 120 uses accurate mechanical movements and reliable product feeding systems. Size changeover is very quick and simple with adjustements made through digital indicators. In most cases, no tools are required for the change over procedure. The AS 120 uses pre-glued cartons and can accommodate reverse or straight tuck closures. The machine can also be ordered with a "hot melt" system for glue closure of the end flaps. A combination of tuck closure and glue closure can also be used. The machine is controlled through a PLC and has an LCD operator interface display .This display is used for operator assistance during production and size change-over, electrical wiring, noise level and operator's guards are in accordance with European. standard.
case packer and palletiser IMA-UCINA Type CP18+ FP: extremely compact case packer with palletizing option. Ideal for packaging products such as pharmaceutical items, the machine is suitable for different production needs. Equipped with a horizontal case magazine for easy loading, the machine keeps the case erect during product insertion with the aid of suction cups fitted to the pick-up and forced opening arms. All the parts of the machine can be reached from the operator’s side without having to walk to the opposite side to reach the carton stacking unit. The machine can be fitted with the following optional groups and features: case overturning, product tracking and camera detection devices, integrated labellers and markers, and can also be fully servo-driven.
1.Horizontal case magazine for easy loading.
2.All case flaps are positively closed and verified.
3.Case fully closed before transportation and taping.
4.Movable hopper to follow the cartons collation up into the case.
5.Suitable for Track & Trace purposes.
6.Further optional groups like liftable pusher to give total visibility of carton layer, labelling module, rejection system.
7.Possibility to be integrated with all Flex Palletizers.
Case dimensions
A B C
Min. 220 120 120
Max. 600 400 350
Casepacker output 8 cases/min.
Palletizer output up to 10 cycles/min.
Filling and capping machine model FSP1 CORIMA MARCHESINI
Total mass of the machine. 650 kg
Power of electrical system in kW. 400V
Electrical installation
Main power supply: 400V
Fasi 3F+N+T
Frequency 50 HZ
Set power 2 kW
Air pressure 0.5%bar
Recommended temperature for the working environment 16°÷35°.
Fluids:
Nitrogen pressure 6 bar 5%
Nitrogen connection Ǿ 8mm quick connection
Products currently available
Working format:
Syringe Ǿ 10.85 mm Production rate: 2000 und/h
NEST DE 160 DE 1 ml Diameter 8.15 mm
NEST DE 100 DE 1 - 3 ml
NEST DE 64 DE 5 ml
High-performance laser coding system.
The D620i vector laser system produces an unlimited number of text lines in any orientation and in different fonts and sizes. It is also ideal for creating Datamatrix codes and 2D graphics. All markings are durably applied to a wide range of materials at both low and high speeds.
Closed CO2 laser, expected lifetime of 45,000 hours.
Laser wavelength: typically 10.6 μm
Marking characteristics: characters per second 2000*.
(*Writing speed (characters per second) and line speed depend on material and code format).
Line speed 600 m/min* (*)
Number of text lines: as required
Character height: 0.6 mm up to marking field size
Characters: 24 (multilingual),
User interface Web browser-based Graphical User Interface (GUI) (TouchPanel available as option)
(TouchPanel available as an option) WYSIWYG data input, user guidance in German, English, French, Spanish, Dutch, Danish, Italian and
French, Spanish, Dutch, Danish, Polish, Portuguese, Italian, Hungarian, Korean, Russian, Swedish and Chinese (simplified).
Operating system: Windows CE
Control box: stainless steel construction
Weight and dimensions
27 kg, 430 x 371 x 309 mm (WxDxH), (IP55) 34 kg, 541 x 401 x 458 mm
4.5 m, optional 9 m
DPX fume extractions system for laser coding equipment
Indicators: Visual and audible when filter unit is full, ruptured or if extractor is operated without a filter unit fitted
Air Monitoring: Continuous monitoring of exhaust for gases and particulate contaminants
Laser Interface :Signals the laser to report an alarm condition if one occurs in the fume extraction system.
Automatically starts/stops fume extraction when the laser is activated/deactivated
Production Rates: 200 to 500 codes per mimute
Substrates: All substrates including paper, carton board, glass and plastics (except PVC) PVC
Flowrate (max) 320m3/hr (188cfm)
Vacuum (max) 1143mm WG (45 IWG)
Voltage / Watts 120VAC 1.10 kVA, 50/60 Hz
Frequency 230VAC 1.20 kVA, 50/60 Hz
Main Power 3 wire/1ph 5m (16.4ft)
Sound Rating52 dBA
Cabinet size Height: 1065mm (41.9”)
Width 430mm (17”)
Depth 515mm (20.3”)
Hose ID x L : 50mm x 6m (2” x 20 ft)
Together with a DPX extraction system for laser marking devices
Indicator: Optical and acoustic indicator when the filter unit is full, when it is torn or when the extraction system is operated without a filter unit
Air monitoring: Continuous monitoring of the exhaust air for gases and particulate contamination
Laser interface: Signals the laser to report an alarm condition if one occurs in the extraction system.
Automatic start/stop of extraction when the laser is activated/deactivated
Production rates: 200 to 500 codes per minute
Substrates: All substrates including paper, cardboard, glass and plastic (except PVC) PVC
Flow rate (max) 320m3/hr (188cfm)
Vacuum (max) 1143mm WG (45 IWG)
Voltage / power 120VAC 1.10 kVA, 50/60 Hz
Frequency 230VAC 1.20 kVA, 50/60 Hz
Main power supply 3 wires/1ph 5m (16.4ft)
Sound power52 dBA
Enclosure size Height: 1065mm (41.9")
Width 430mm (17")
Depth 515mm (20.3")
Hose ID x L: 50mm x 6m (2" x 20 ft)
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
