The Seidenader DAR Vial Washing Machine from 1995 is an exterior cleaning and drying machine for ampules, vials, syringes and cartridges for containers from 0.5ml - 250 ml. The modular system allows a compact interface of the DAR with inspection lines and leak detectors, labelling and ampule/vial printing machines both in-line and stand alone.
Electrical: 480V, 60Hz, 17.5kW Includes FP Developments 1377-2005 Vial Feeder Electrical: 110-125VAC, 60Hz, 20Amps Application: Exterior cleaning and drying of ampules, vials, syringes and cartridges Range of sizes: 0.5 ml - 250 ml Capacity: 150 containers/min. Design: Complies with current GMP recommendations, OHSA regulations and CE requirements. Model of operation: Continuous motion Working height: 930 mm +/- 30 mm Power Consumption: 1 - 18 kW depending on heating system for warm air and water Compressed Air: min. 6 bar Consumption: ca. 140 Nm3/h Water: min. 2 bar - max. 4 bar Consumption: ca. 300 l/h, ca 180l/h Net Weight: ca. 420 kg.
Developed specifically for the pharmaceutical industry, the NICA Spheronizers S700 from 1998 delivers spherical pellets at fast production rates using patented technology to maximize yields.
NICA Spheronizer Process
The NICA Spheronizer consists of a horizontal spinning wheel with a special friction pattern machined on its top surface; it rotates within a cylindrical bowl. Spaghetti-like extrudates are batched and dropped onto the spinning wheel where they are fractured into short lengths. Interactions between the spinning wheel, the wall and the pellets themselves cause the extrudate to be worked into spheres.
Operating Principles
The size distribution and surface characteristics of the spheres are controlled by the batch size, speed, process time and, most importantly, by the characteristics of the extruded mass. The NICA Spheronizer has a patented 'smooth edge' on the friction wheel to eliminate 'milling' of the developing pellets, ensuring a narrow size distribution. Different friction wheel patterns can be interchanged to suit particular requirements. For continuous production, multiple units can be combined with appropriate up and downstream equipment to form an extremely compact and flexible package (such as the NICA IPS range of integrated pelletizing systems).
NICA Range
NICA Spheronizers are available in three sizes: S250, S450 and S700. The NICA S250 is only available as part of the integrated IPS5 system, a process module available exclusively with the GEA PharmaConnect® product. The S450 is available as a standalone machine and, with a batch capacity of 2 kg, is suitable for both product development and small-scale production purposes. The S450 is often integrated with a NICA E140 Extruder to form the IPS25 and IPS50 machines.
The S700 Spheronizer has a typical product capacity of up to 10 kg, providing high throughput capabilities when linked to the NICA E220 Extruder in the form of the IPS100 and IPS200 machines. All units feature variable speed inverter drives and the S450 and S700 are both fitted with pneumatic discharge as standard, allowing remote operation and plant integration.
Features Patented 'smooth edge' wheel design Low attrition for maximum yield Reduced spheronization time Interchangeable friction discs for process optimisation Easy operation: both operator safety and ease of cleaning Air purge conditioning of the product Air extraction connection Pneumatic discharge valve Electronic speed control. Options Interchangeable friction wheel patterns Jacketing systems for temperature control.
UPS4 1992 Uhlmann blister machine with ocv harlequin control chamber
Connected load: 19 kW Average power consumption: 10 kW Machine speed: 15…50 cycles / min with 12 mm forming depth 15…40 cycles / min with 28 mm forming depth Index length: max 222 mm Format range: in web travel direction: 220 mm Across web: 284 mm Forming depth: 12 or 28 mm Reel diameter forming film: 400 mm on machine , 800 mm on unwind stand Reel diameter lid foil max 300 mm Thickness of forming film: min 0,15 mm , max 0,5 mm Web widths: forming film: min 135 mm, max 300 mm Film/foil core diameter: 70…76 mm Water requirement: approx.0,48 m3/h at 1 bar supply pressure, water outlet unpressurized Compressed-air requirement: approx. 25 Nm3/h, without plug assist approx. 48 Nm3/h, with plug assist
Inspection Machine Seidenader V90-AVSB for prefilled syringes
From the infeed system, the product is conveyed through the inspection cabin on a continuously or intermittently moving transport system, consisting of a dual chain system fitted with white or black rollers. Each roller rotates on two precision roller bearing assemblies. The rollers are supported between dual conveyor chains.
Several lighting systems are available on option: A white light source provides diffused illumination from behind the rollers to allow inspection against both a white background (light source) and a black background (the rollers) or vice versa to meet GMP regulations.
Alternatively, highly concentrated halogen light can be shot through the bottom or shoulder of the containers, to reach the "Tyndall Effect". In addition to these lighting systems, mirrors, a magnifying lens and polarisation filters are available to optimize the inspection and to support the operator.
The product passes through the inspection cabin in front of the operator. This arrangement permits the inspection of the entire outer surface of the product.
The rejected product is easily removed either by hand or by an automatic reject system operated by infrared sensors.
The product is fed out of the inspection cabin, brought into upright position and is then transferred into various discharge systems: accumulation tables or trays.
Operators: one.
Output: max. 150 objects/min/lane.
Construction: stainless steel.
Mode of operation: continuous or intermittent (switch).
Voltage: 230 V, 0.8-1.4 kW, 50 Hz standard (all desired voltages possible).
Working height: 900 mm ± 50 mm.
Dimensions: ca. 2300 x 1000 x 1700 mm.
Weight: ca. 550 kg net.
Inspection Machine Seidenader V90-AVSB for prefilled syringes
From the infeed system, the product is conveyed through the inspection cabin on a continuously or intermittently moving transport system, consisting of a dual chain system fitted with white or black rollers. Each roller rotates on two precision roller bearing assemblies. The rollers are supported between dual conveyor chains.
Several lighting systems are available on option: A white light source provides diffused illumination from behind the rollers to allow inspection against both a white background (light source) and a black background (the rollers) or vice versa to meet GMP regulations.
Alternatively, highly concentrated halogen light can be shot through the bottom or shoulder of the containers, to reach the "Tyndall Effect". In addition to these lighting systems, mirrors, a magnifying lens and polarisation filters are available to optimize the inspection and to support the operator.
The product passes through the inspection cabin in front of the operator. This arrangement permits the inspection of the entire outer surface of the product.
The rejected product is easily removed either by hand or by an automatic reject system operated by infrared sensors.
The product is fed out of the inspection cabin, brought into upright position and is then transferred into various discharge systems: accumulation tables or trays.
Output: max. 150 objects/min/lane. Construction: stainless steel. Mode of operation: continuous or intermittent (switch). Voltage: 230 V, 0.8-1.4 kW, 50 Hz standard (all desired voltages possible). Working height: 900 mm ± 50 mm. Dimensions: ca. 2300 x 1000 x 1700 mm. Weight: ca. 550 kg net.
NEW Bausch ATG Liquid Filling Line under Isolator. Never Used. Ready to be shipped and installed NOW.
With 12 Months of Warranty + Commissioning Service.
Ready to be shipped and installed NOW.
SPEED
2R - 9900/hr (165p/m)
6R - 6600/hr (110p/m)
Change parts available up to: 30R - 30,000/hr
Bausch ATG – Filling Line
• Machine 1: Bag, Lid and Line Remover
• Machine 2: Debagging station
• Machine 3: PUV light tunnel type 411
• Machine 4: Delidding machine
• Machine 5: Filling and stoppering machine type 534 - change parts available 2R/6R
• Machine 6: Crimping machine type 551 – change parts available 2R/6R
• Machine 7: Outside file washing machine type 309 – change parts available 2R/6R
• Machine 8: Labelling machine type 6034 (with dual tray discharge)
• Machine 9: Viable and non-viable monitoring system
ESCO GB LTD - Isolator
• Machine 1: Isolator + oRABS
• Machine 2: De-Bagging oRABS
• Machine 3: De-Lidding Isolator
• Machine 4: Filling and Stoppering Machine Isolator
• Machine 5: Crimping Machine Isolator
• Machine 6: Outside Washing Machine Isolator
• Machine 7: Glove Testing Units
• Machine 8: Glove tester
with following documentation:
• FAT Documentation
• SAT Documentation
• Installation Documentation
• Videos / Photographs
• De-commissioning Documents
• Quotations
• Layout Drawings
• Equipment Package
• HAZOP
• IQ OQ Documents
• Delivery Documents
• DDS
The labeling machines of the ESF series apply self-adhesive labels off the roll to bottles, vials and other non-stable containers. These continuous-motion machines offer a wide range of equipment options and space to add check stations to the transport system. The label dispenser has a modular design and can be equipped with both intermittent-motion printing systems and continuous-motion printing systems. The basic equipment of the label dispenser ensures that containers are labeled exactly and gently. To provide more convenience and reliability, the functionality of the label dispenser can be increased by a series of additional checking devices and workstations.
9101 INDEXER SYSTEM
HIGH-PRECISION APPLICATION OF LABELS ON CYLINDRICAL BOTTLES
Technical features:
230v.ac power supply.
belt or tabletop conveyor belt
conveyor belt length 1500mm./2000mm.
conveyor belt width up to 200mm.
Options:
Front & back round labelling with labels
alternating on the same reel
Application point search with gap sensor
Possibility of installing marking units
character hot foil
thermal transfer
ink jet
Technical data 9101 standard system ce marking integrated protective cover 2 inspection doors equipped with opening sensors driven by main conveyor belt alternating current geared motor and reversing unit for speed regulation speed control rotary unit with AC stepper motor conveyor belt length 1500 mm. work surface height 900 mm. +/- 50 mm. standard supply voltage 220/240 v. ac 50/60 hz single-phase power consumption 800 w weight kg. approx. 220 dimensions on pages 20 and 21 protection ip 41 noise level at 1 m distance 70 db AVAILABLE MODELS m200.15 right + m200.20 right version left version m200.15 left + m200.20 left label width: m200.15 = 140mm + m200.20 = 185mm. maximum outer diameter label rolls 360mm. inner diameter standard label rolls 38 mm. with optional 75mm adapter. electronic digital adjustment of label stop delay stepper motor drive label stop accuracy +/- 0.5 mm. label dispensing speed: minimum 3 mt/min maximum 30 mt/min standard supply voltage 220/240 v. ac 50/60 hz, single-phase power consumption 200 w weight: approx. 28 kg dimensions: base 400 mm, height 400 mm, depth 110 mm Ip 41 protection noise level at 1 m distance 70 db
General data of the equipment:
High performance cartoner with continuous movement for bottles . The formats are fully registrable. With simple operations and with the substitution of some parts, it is possible to use cases with even or alternate fins, with measures included in the following limits:
Width: 20 - 70 mm
Height: 12 - 70 mm
Length: 55 - 200 mm
The maintenance of the equipment is very simple and above all easy to use.
The cams are of the channel type machined from a single block, the mechanical shafts are installed on ball bearings.
Machine weight: 2200 Kg.
Equipment measurements: 3680 x 1660 x 1570 mm
Cartoning speed:
Cartoner HF 77 from 50 to 250 cases per minute.
Security:
The cartoner comes with electrical and mechanical safety devices, which intervene in the event of malfunctions, interrupting the regular work cycle, thus eliminating the risk of breakage or damage.
The Bohle mixer M2500 (year of construction is 2007) was serviced and calibrated for the last time in 2021.
The mixer is a "bulky" machine overall .
Machine height mm 2800.
This is due to the original requirement to mix 2500 l containers at increased speed.
Ideally, the mixer is installed as a wall-mounted unit (ceiling bearings are mandatory).
Standard blending speed rpm 2-6
Control system PLC latest generation with touch panel
CIP system is a closed loop where sanitary conditions are easier to be kept, safe operation is enhanced, and maintenance cost are reduced.
plant equipped with CIP system is a complete plant, aimed to production efficiency and able to minimize shut-down times for cleaning activities.
CIP systems ais equipped with one tank, the more efficiency by minimizing waiting times between loading/ washing/unloading phases
CIP can be integrated into the automation system to easily control critical cleaning parameters such as flow rates, temperature, pressure, level and conductivity.
The CIP is fully assembled and cabled in the workshop, including an electrical control panel, to be promptly operative at customer site.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it