+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
The machine is able to dose all types of materials in powder or in very fine granulometries, compatible with the feeding tube; in particular it is suitable for dosing powdered milk, pharmaceutical powders, spices, flours, coffee, etc...
The machine can dose from 2 to 6000 cm3 of product.
The doser is controlled directly from the keyboard of the matching packaging machine.
This machine allows to dose the product to be packaged by making a volumetric measurement through the control of the number of fractions of turns made by the screw.
The construction principle of the machine is based on an auger which, as it turns, pushes a volume of product proportional to the number of revolutions towards the outlet.
Depending on the speed of the auger changes the product that is dosed in the time unit.
It consists of: a metal structure, a three-phase motor (No. 1 figure 1. 2) used to prevent the product from clogging inside the dosing funnel (No. 2 figure 1. 2 ), a brushless motor (No. 3 figure 2.1 variable speed to turn the auger.
The fractions of the conclea are regulated by an encoder (inside the brushless motor) and controlled directly by the P. L. C. control of the packaging machine.
TECHNICAL DATA:
Length: 1050mm
Width: 520mm
Height: 1000mm
Weight: 150 kg
Electrical consumption (only in the version with foot valve) 3. 5 NI/' at 6 bar
Tyres 3. 5 KW, 380 V, 50 Hz
Labelling machine Neri model SL400 VTE Labelling machine for the application of self-adhesive labels on rectangular shaped objects.
- construction in stainless steel and anodized aluminium;
- transport of objects on a variable speed belt; - spacer unit
- label riveting unit - automatic unwinding unit
- variable speed label output up to 30 mt. /min;
- the machine is equipped with all safety devices;
- electrical system according to CEi standards;
The basic machine is the SL 400 TE labeller for the application of 2 safety labels (Tamper Evident).
An additional head is installed on the machine for the application of a third label on the upper face of the product.
TECHNICAL DATA
Supply voltage: 220/380 V. 50 Hz (415 V on request).
Installed power: 3. 5 Kw
Overall dimensions: mm 1960 x 1350
Height from ground: mm 1900
Net weight: Kg 500
Case size: min. 63 x 20 mm. max. 300 x 200 mm.
Fully automatic Filling Machine Model "U14"
The machine is of the rotary intermittent type, operating on six ampoules simultaneously at the following stations: feeding, downturning, carving, cutting, upturning, filling, welding, counting and ejecting.
At the critical points of the machine there are safety contacts for immediate cut-out in case:
- the ampoules are not returned in upright position before filling.
- an ampoule is broken during filling.
- the pressure of inert gas (when used) falls below a pre-fixed minimum.
The machine, conceived to handle closed ampoules, can also handle open ampoules.
The machine can also fill ampoules to be liophilized as well as weld ampoules after liophilisation, because it is very easy and quick for the operator to disconnect the necessary sections to keep the ampoules in the upright position during the whole cycle.
Production rate: 4.000 to 14.000 per hour depending on the volume to be filled and the characteristics of the solution.
Dosing capacity: 0,1 ml. to 20 ml.
Filling accuracy: + 0,5% of dosified volume
General characteristics
To obtain a really high versatility and simplicity of use, the machine has been conceived with special devices to allow very simple operating procedures with a single operator:
- All adjustments are on the outside of the main body, easily accessible without any disassembling.
- A change in the size of the ampoules can be made without the use of any tool; the ampoule cups can be released and replaced by the operator's hand.
- Graduations for the correct positioning of all the sections are based on the height of the welded ampoules. It is then very easy for the operator tomake the necessary adjustments, depending on the ampoule's size.
- All parts which are not directly accessible are provided with technical solutions which allow good performances of the machine even in the case that there exists an impossibility of carrying through the required maintenance.
- All parts in contact with the liquids are made exclusively of stainless steel AISI 316 L, 321, teflon and glass.
- All points to be frequently disassembled for cleaning, washing and sterilising (pumps blocks; needles group; carving system) are of the quickcoupling type.
Specific characteristics:
Feeding: the standard feeding chute can be replaced with another of special dimensions to meet with special requirement of the users.
Carving: is made by a special disc rotating at 7.000 r.p.m. on a separate three phase motor, fed through an electronic frequency converter.
Filling: if the solution requires elimination of oxygen from inside the ampoule, double-walled needles are used for the filling.
The inert gas flowing in the chamber between the two needles makes a kind of flush on the ampoule before the liquid gets into the ampoule (acting as pre-gasing), and flows continuosly during the filling until the final exit of the needles.
A pressure switch cuts-out the machine if the inert gas pressure falls below a pre-fixed minimum.
The suck-back system is adjustable, so that when filling larger volumes with high viscous products, it is possible to keep high accuracy of dosification.
Washing of the pistons: the dosing pistons can be washed at every dosing stroke to allow trouble free operation even with satured solutions, solutions of organic base or, generally speaking, with solutions which don't otherwise allow a smooth filling cycle.
Welding: pull-seal welding system, operating with a gas and oxygen flame. The regulation of gas and oxygen is separate but single for the six flames.
Ejection: made with a slow-down device to avoid any shock before the complete cooling.
The welded ampoules, after cooling, may be collected at random or marshalled into metal trays.
Dimensions of this system may be specially tailored, as for the feeder, to meet with specific user's requirement.
The machine is protected all around its perimeter by means of a cabin equipped with doors in the aim to have an effective protection but at the same time an easy access.
Any of the doors may be accidentally open when running, the machine will stop immediately.
Only a peculiar operation can activate a specific running mode for maintenance purpose, where the machine can operate with safety doors open.
Dimensions:
net weight of the machine: kg. 800 approx.
gross weight of the machine packed for shipping:
kg. 1.150 approx,
packing dimensions: mt.2.00 x 2.00 x 2.10 h. approx.
Bausch Stroebel KS 1010 capping machine for injection vials
Bausch Stroebel brand for injection vials from approx. 3. f00 vials/h, fully automatic, consisting of:
Brand: Bausch Stroebel
Model: KS 1010
Stainless steel crimper version for 16-45 mm vials, height 25-80 mm, speed according to product max. 3,500 vials/h. Includes 1 metal lid vibrator, staple station. The team is provided with its anti-cancer protections, monitoring the presence of the lid and its alarms.
Preparation vessel for sterile products Praminox
Year: 1997
Temperature: °C 152
Coat side: bar/s 4/vacuum
Hydrostatic pressure: bar/s 4/vacuum
Pressure:bar/s 6/7
Adjustment capacity: from 0 ÷ 2800 RPM
(a) RPM with turbine = 1400 RPM = 25 Hz
(b) RPM with propeller = 2800 RPM = 50 Hz
Romaco machine (Siebler) SIEBLER HM1/160.
Type SIEBLER HM1/160
Year 1997
V 230 /400
HZ 50
KW 6. 5
Machine speed ROMACO 60 Sticks per minute. Aluminum/aluminum Strips.
Automatic action Checkweigher OCS model EC
Year of construction: 2003
Weighing cell: 3000
Control measurement: up to 1,500 g
Temperature: from + 5 °C up to 40 °C
Power: 115/230 V/50 Hz
Scale range e = 0.2/0.5/1.0 g
Scale range d = 0.1/0.2/0.5 g
Including PCE YEAR 2010
Datamatrix station:
Power: 230 V - 50 Hz
Air supply: 6 - 8 bar.
Manesty Drycota 900 23 Station Double Headed Tablet Press with Type D Tooling
• This Double Headed Tablet Press is Mounted on a Common Chassis Plate and Driven via Line Shaft by a Common Drive
• Twin Single Compression
• Turrets Are Each Fitted With 23 Type D Stations
• Upper Keyed Tooling
• Removed Side Attached Operation Control Panel
N°. of Stations: 23
Voltage: 400 VOLTS
Frequency: 50 HERTZ
Phase: 3
Preparation vessel for liquids 75L Giusti
Capacity: 75 litres
Maximum internal pressure: atmospheric
Maximum external pressure: 3. 3
Minimum internal pressure: atmospheric
Minimum external pressure: atmospheric
Internal pressure test: water filling
External pressure test: 5. 0
Internal working pressure: atmospheric
External working pressure: 3. 0
Internal and external temperature: 150 °C
Vertical packaging machine for strips with 4-sided sealing for effervescent tablets HM2/160E
Product type: aluminium (heat-sealable material)
Weight: approx. 1200 kg
Maximum length: cm 4600
Maximum width: cm 1750
Maximum height: cm 2700
Electrical voltage: 400 V - 3 Ph+N+PE - 50 Hz
Nominal consumption: 10 KVA, max.
Maximum absorption: 25- 32 A
Pneumatics:
Compressed air supply installation: external
Compressed air connection: ½"
Working pressure: 6 bar
Noise emission:
Equivalent continuous sound pressure level below 78 db (A)
Air consumption: 200 NI/min
Machine speed: depending on product
Maximum reel width: 160 mm for 20 mm diameter tablets
Maximum output: 150 per minute
Includes a duplex module of ABB Flex-Picker robots for automatic loading of an existing cartoner at the inlet (cartoner not included).
Crimping machine Groninger model KVK 310 B
Output: Mechanical adjustment up to 36.000 vials per hour (up to 600 vials per minute) for the recipe depending output.
Format include Ø 16,25 x 31,00
Electrical connection: 230/400 V, 50 Hz, 3 Ph+N+PE
Power consumption: Approx. 8,4 KW
PLC: Siemens S7
Operator panel: B & R panel (supplied by GSK)
Sealing station: Hopper, vibratory sorting bowl, caps feeding track and sealing tools
Working range:
Vial height 31 – 75 mm
Vial diameter 14 – 30 mm
Cap diameter until 23,5 mm
Working height: 900 ± 15 mm
Finishing: All parts above the base plate (if not stoppers or not caps contacted) are made of 316L, 316TI or 304, Ra ≤ 0,8 µm – but not electro polished. Sealing disc is made of hardened stainless steel.
Surfaces for stoppers and caps contacted parts are made of 316L electro polished or suitable plastics (FDA conform), Ra ≤ 0,4 µm for stainless steel surfaces.
Welded seams Ra 0,8 µm – 1 µm.
The teedwater is pre-heated in the exchanger E009, by steam condensation coming trom the last column, and in the pre-heaters F004-F001 by condensate produced in every effect.
The teedwater evaporates partially in the first column (E001) as heated by industriai steam.
The industriai steam passes through the pre-heater F001 and is drained by steam trap ST001.
The produced pure steam trom the top and the water not evaporateci trom the bottom
1 -pass to the tollowing effect, where the process is repeated at lower pressure and temperature.
The distillate produced by pure steam condensation goes to the pre-heater F002. The process is repeated for all columns in the same way.
The steam produced in the last effect is condensateci and cooled together with the distillate coming from pre-heaters in the exchangers E009 and E01O, by teed and cooling water.
1 - SINGLE EFFECT RUNNING DESCRlBTION
Conveyed by main pipe in the upper paq ot column, the teedwater goes down through the exchanger tube side and evaporates as heated by industriai steam coming from the shell side.
(The water I steam mixture is conveyed in the lower part ot column by main tunnel, where
the steam is split trom the water. The water lies on bottom and goes out trom gate B; the steam goes up at the outside ot tunnel and goes out trom gate F.
The condensate passes in the pre-heater shell side and goes out trom the gate G; the teedwater goes into the gate C and goes out trom gate D.
DISTILLATE
The distillate goes out at 95°C as indicateci in the drawing no. 0969/3; for the correct running of the plant it is necessary that the storage tank and the connecting piping are at a lower height.
The conductivity changes from 0.25 to 1 uS / cm., depending on feedwater quality.
DISCHARGES:
- gas must be free without backpressure
- concentrate must be free without backpressure
- cooling water can be regenerated and used as hot water
- industrial steam condensate better if connected with condensate recovery ring;
otherwise, it can be discharged avoiding the connection with gas and concentrate discharge from stili.
3. - CONNECTIONS
FEEDWATER
pressure quality
- consumption
must be at least 2 bar more than the one of feeding steam
demineralized and filtered, free of amines, organic matters and silica (max conductivity 5 uS)
depending on feed steam pressure (see table)
COOLING WATER
pressure
- temperature
- quality
- consumption
2 bar about are necessary inlet 15°C - outlet 80°C softened
depending on feed steam pressure (see table)
FEED STEAM
The steam must be saturateci, dry, free of oil and other impurities which may scale the exchanger surfaces.
The pressure may change from 3 to-8 bar; the plant is provided with a safety valve calibrateci at 9 bar.
Consumption: see table
ELECTRIC POWER
- three-phase tension
- auxiliaries tension
AIR
minimum pressure
V380/ Hz50
V220 / Hz50 + 24 Vcc
bar 6
Pure steam generatore type psg 300 DTS
STILMAS pure steam generator - type PSG 3OO DTS - produce saturated dry
pyrogen-free pure Steam by using industrial steam as heating fluid.
Pure steam DN 50 PN 16
Sampling discharge: ½” Triclamp
Industrial steam DN 40 PN 16
Condensate discharge: DN 25 PN 16
Cooling water outlet: ½” Triclamp
Safety valve: DN 40 PN 16
Cooling water inlet: ½” gas M.
Electric line 380 V/50 Hz
Compressed air 6 bar
Main components:
A) E 020 DOUBLE TUBE SHEET EXCHANGER
- Construction in AISI 316
- ISPESL tested
- Design pressure: shell side 10 bar – tube side 6 bar
B) ER 020 EVAPORATION CHAMBER
AISI 316 L construction
ISPESL tested
- Design pressure: 6 bar
C) SUPPORT FRAME
Painted carbon steel construction
D) FEEDWATER PUMP P 020
AISI 316 stainless steel construction
Type GRUNDFOS CRN 2 – 70 ( See Annex n° 24)
E) SAFETY VALVE PSV 020
- SN
- AISI 316 STAINLESS STEEL CONSTRUCTION ( See Annex N°2)
- Type AST 7000SU/LA DN25
- Calibration pressure 6 bar
TECHNCAL DATA:
Pure steam production adjustable
Heating steam consumption: 1.35 kg/kg pure steam
Feeding with demineralized water
Three, phase electrical supply: V380/Hz50
Auxiliary ,electrical supply: V220/Hz50 + 24Vcc
Compressed air pressure: bar 6
WSG series:
Maximum efficiency for drying and granulation.
The fluid bed ensures incredibly fast, smooth and even drying. Therefore, fluid bed dryers are often used in combination with high speed granulators (wet mixers).
With the addition of a spray nozzle, the dryer becomes a granulator.
Fluid bed granulations are known for their superior homogeneity. The properties of the granules (size, density, porosity) can be controlled in a wide range by setting different processing parameters.
The PRO design for the WSG series provides the highest level of blast containment. The 12 bar pressure shock resistance is the latest in the world. This leading design makes it possible to process virtually all known pharmaceuticals - without pressure relief! Glatt's design uses special materials that provide the same overall weight and handling characteristics as traditional 2 bar pressure relief systems. A unique advantage!
Unique 12 bar pressure shock resistance without pressure relief.
Ideal for total containment.
Superior cleaning: CIP/SC SuperClean® (fully automatic CIP cleaning).
Bag shake type tested filter.
Technical data:
Machine volume: 4.2 lm3
volumes of material containers: 525 l
Product in flat contact: 6.82 m2
Interior surface: 1.36 m2
Volume: 0.36 m3
Bosch MLF 3002 intermittent motion filling and closing machine for injectable vials.
Includes rotaty table for empty vials, 4 rotary piston filling heads (currently filling 100ml), stoppering inserter with bowl feeder, and closing system for ALU caps with bowl feeder.
90 degree reject to the rear of the machine, and product discharge in line with product flow.
Suitable for containers up to 55mm diameter and up to 185mm high (double index), inserts and caps up to 36mm diameter. Output approximately 6,000 containers per hour.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
