+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Servo-driven side loading case packer, designed to operate in continuous cycle, collate products in the specific quantity and case pattern, introduce them inside the case, which was previously withdrawn from the case storage and squared and close it with Hot Melt or self-adhesive tape.
The Accelacota 150 models have been BWI Manesty's most successful range of coating systems.
Noted for their ability to deliver fast, flexible and consistent performance across a wide variety of products, the Accelacota range boasts thousands of satisfied customers worldwide, all paying testimony to the system's abilities.
For medium to large scale production, the Accelacota range features a unique side vented pan, with patented baffles, a choice of film application system.
TheAccelacota 150 incorporating tubular baffles, provides efficient production of normal batch sizes
Advanced Specifications flow tab system :
A key feature of the Flowtab system is the unique spraygun, designed by BWI Manesty to improve coating efficiency, reduce operational downtime
and simplify cleaning. The automatic clean-out facility prevents fluid blockages within the nozzle, even during extended production cycles.
Even at low atomising pressures, the spray rate and pump speed of the Flowtab can be controlled manually via the portable console or, automatically, from the ACS control console, without adjusting the sprayguns.
Pan working capacity: 150 Kg.
Pan speed: 5 - 15 RPM
Pan outside diameter: 48” (1219.2 mm)
Pan mouth diameter: 19” (482.6 mm)
Base construction: Stainless steel
Drive motor: 2 hp 1440 RPM
Height: 75” (1917.2 mm)
floor space: 61” x 50” (1548.9 x 1270 mm)
Weight: 1550 lb (700 Kg)
CAM automatic bundling wrapping machine G60 is a new concept machine, designed to carry out bundling and complete wrapping of parallelepiped shaped products, at very high speed, using heat-sealable plastic film and, upon request, Kraft paper.
It maintains ample flexibility of employment, guaranteeing high performance and reliability.
The completely automatic working cycle, requires the operator only for wrapping material reel change. This operation is quicker thanks to the rapid film replacement device. The second reel shaft is supplied standard with the machine.
Pre-arranged for easy and rapid change-over, this machine is extremely versatile.
All adjustment facilities have been arranged on the operator's side, while structural elements, which limit accessibility to the product handling, have been eliminated.
The machine basement enables complete separation of product handling area from the mechanical driving mechanism.
• all controls are achieved by means of mechanical positive movements.
• stop and start of infeed conveyor are controlled by incoming product.
• speed is adjusted in continuous way by a selector on control panel.
• dragging of wrapping material is carried out by means of a mechanical gripper which works on entire film width.
• Stacking of products is mechanically achieved with counting of number of layers.
It can be installed in any packaging line and can be connected to any upstream machine by simple closing up.
This machine is equipped with "Picomat" PLC and visualisation display to identify causes for machine stop or guards opened.
Speed per minute: max 60 strokes
Power Absorption: max 3,5 KW
Gross Weight: 1650 Kg.
Net Weight: 1.350 Kg.
Angular packaging machine Ladypac 40 Unica Pactur
Adjustments in UNICA automatic machines are made automatically.
TECHNICAL DATA:
Soldering iron size: 360×490
Conveyor belt speed: 8-28 mt/min
Power supply voltage: 380 Volt Three-phase
Installed power: Kw 10-15
Pneumatic Power Supply: A. re 6/8
Compressed air consumption: 153 NL/min
Film reel max diameter: 350
Coil height : H 500
PRODUCT DIMENSIONS
Max. width product: 250
Max. length product: 450
Standard product height: 120
MACHINE FOOTPRINT
Total length: 2,225
Overall width: 925
Overall height: 1,610.
KEK Cone Mill is globally recognised as one of the most versatile size reduction milling machine available. Our Cone Mills carefully mill and grind material, at high speed, to produce a uniform and consistent size. They are widely used in the food processing industries, as well as pharmaceutical and chemical processing.
KEK Cone Mills have the ability to take a wide range of feed material and produce an equally wide range of product; making this milling machine ideal for intermediate sizing in both wet and dry granulation. For maximum process versatility, it also includes variable speed control.
Kemutec KEK Cone Mills provide a gentle, low energy form of size reduction and effectively eliminate traditional milling problems such as noise, the generation of heat and dust – which reduces air filtration installation costs.
The gentle grinding action is controlled, even within fine limits, while still maintaining a close particle size distribution.
The typical milled particle size ranges from D50 – 500μ to < 250μ.
User benefits:
High efficiency - virtually all the energy input is used in the size reduction process
Gentle grinding action - permits uniform size distribution, resulting in minimal fines
Low heat generation - essential when milling fatty, sticky or heat sensitive products
Low dust levels - No need for air filtration and keeps installation costs to a minimum
Low noise - No costly acoustic protection required
Flexibility - Free standing mobile units are available that can be used in any location. Standard models can be used as part of process systems as well as special, bespoke units that are an integral part of other capital equipment
Hygienic designs - All models can be cleaned with high pressure hoses and are designed to run under fully submerged conditions.
Provision is included for air purging where required
Kemutec Cone Mill Intermediate Grinder
Cone diameter : 220mm
Mill speed 5000 RPM
Motor size HP: 5
Power consumption KW: 4
Top Drive: Direct
Complete water treatment 370 liter per hour unit consisting of:
Organic scavenger unit
Pre treated water tank with buster pump
Duplex softeners units
Septron line unit Osmosis Christ
UV lamp intensity meter
treated water storage tank with buster pump
UV lamp intensity meter
SEPTRON UNIT:
Choosing SEPTRON® Line means the fastest and safest way for ultrapure water production. Fast, since it is ready for use, and safe, since it has been successfully established for years. It is a proven standard product that embodies a great deal of expertise and experience and meets the most demanding of product and usability requirements. Perfect in form and function. Compact and hygienic thanks to its dead-leg-free interconnection technology and offers the complete range of
Unique EDI technology
BWT is the only European manufacturer of EDI modules. The unique, patented EDI spiral-wound module, SEPTRON®, industry and the highest quality requirements.
• Standard ready-to-use product
• Short delivery and set - up times
• Compact , space saving .
• Economical production of highly purified water up to 370 liters per hour
• User-friendly and low maintenance
• Integrated degasser
• High efficiency ( WCF ) of 70-75%
• cGAMP-compliant PLC
• Standard disinfection and cleaning programme
• SEPTRON® Line VAL and HPW pre - validated with complete documentation .
• Maximum hygiene due to full - fit design deadleg-free interconnection technology and unique BWT SEPTRON technology .
• Guaranteed purified water quality , compliant with Ph. Eur. and USP ( VAL model ) .
Economical operation
The models are equipped as standard with a programme for the chemical disinfection of reverse osmosis like SEPTRON® modules. The devices are characterized by high performance with ow water consumption . They offer low maintenance , fast set up and a high level of operational safety .
With its SEPTRON® - line BWT is able to provide all companies with perfect water for their operational process and to guarantee maximum quality, purity and safety.
TECHNICAL DETAILS :
Water flow 370 Lt/h
Conductivity ( at 25C°) < 1,3 μS/cm
Total bacteria count KBE/ml < 10
Flow water not treated 660 Lt/h
Pressure 3-6 bar
Temperature 5-20 C°
Iron content < 0,1 mg/l
Salt content < 500 mg/l
CO2 content < 20 mg/l
Congestion < 5 %/min
Oxidant < 0,1 mg/l
Concentrate flow 290 l/h
Protection device IP 54
Ambient temperature 5 - 35 °C
Consumption off line 1,4 kW
Consumption on line 3,2 kW
Hydraulic connection:
Potable water 3/4
Diluent TRI CLAMP 50,5 mm
Concentrate 1/2
TABLET PRESS MANESTY Express
N° of stations: 16
Operating pressure: Max. 6.1/2
Diameter of punches: 19 mm
Length of upper punch: 133.6 mm
Length of lower punch: 133.6 mm
Max. mechanical speed: 90.000
Height of machine: 160 mm
Floor space occupied: 584 mm x 851 mm
Approx. weight of machine: 695 Kilos
High speed mixer granulator Aeromatic PMA 300
•Total volume: 300 Lt.
•Max working volume: 225 Lt.
•Min. working volume: 75 Lt.
•Max. Batch: 130 Kg depending on the product
•Impeller speed: 108/216 rpm
•Power engine impeller: 8.2/11 kW
•Chopper Speed: 1500/3000 rpm
•Power engine chopper: 5.5/7.5 kW.
This is a steam-heated Fluidbed Dryer which is suitable for processing batches between 50 and 150 kg depending on the characteristics of the product. The Dryer comprises a Stainless Steel Filter Housing with retractable Product Container. The base of the container is fitted with a Stainless Steel wire-mesh.
Product to be processed is placed into the Product Container which is then positioned underneath the filter housing. The filled container is placed into the opening at the base of the column and pushed upwards by a pneumatic ram. It closes against a seal at the base of the column thus forming a closed system. Air is now drawn through this system by fan – ambient air is sucked in and through a Heating Register, through the perforated base of the product container and into the product which is dispersed and thoroughly dried within the Filter Housing.
A special Filter is fitted above the product container inside the column and this prevents product particles to be sucked out of the column. During this process, the air supply is interrupted. An air exhaust duct is mounted
At the end of the drying process, the product container is released and pulled out of the column for ease of disposal.
The operator controls are located in a separate console and include temperature controls and process timers.
Tecnica details :
Pressure shock resistance 2 bar
Reacting pressure “ex” flap 0.1 bar
“Ex” flat area 0.83 m2
Air preparation housing :
Pressure shock resistance 0.06 bar
Heating medium steam
Compress air connection 6 bar
Giusti preparator 75 litres
Year of manufacture: 1996
Capacity: 75 litres
INNER BAR:
Max. PR: ATMOS
Min. PR: ATMOS
Test pression: water fill
Working pression: ATMOS
Design temperature: 150 °C
JACKET BAR:
Max. PR: 3.3
Min. PR: ATMOS
Test pression: 5.0
Working pression: 3.0
Design temperature: 150 °C
Silverson Mixer BX
Capacity
1 - 8000 gallons.
Workheads
Interchangeable workheads available for all models.
Materials of Construction
Product contact parts in 316L stainless steel. Non-standard materials such as carbon steel or
Hastelloy available on request.
Motor Specification
1 - 200 hp, TEFC, washdown duty, explosion proof, ATEX approved and stainless steel motors
available as standard.
Mounting
All mixers can be supplied with either a rectangular or circular flange for mounting on the vessel.
Smaller models can be mounted on specially constructed mobile hydraulic floor stands.
Sealing
Where sealing is required, lip seals and single or double mechanical shaft seals can be supplied.
Cleaning
Simple, easy-to-clean construction.
TECHNICAL DATA:
Volts: 415
Cycles: 50
Phase: 3
HP: 1.5
RPM: 3600
A: 4 5⁄8
B: 24
TEFC B: 11
EXPF C: 12. 5
D: 9
E: 9
F: 7
G: 8
H: 4 x 3⁄8
I: 10
J: 8
K: 6 x 3⁄8
Blister machine Uhlmann Pack-System UPS4 ETX
FORMAT RANGE
Single-stroke index: min. 62 mm, max. 272 mm.
FORMING DEPTH
PVC: 12 mm, 28 mm, 35 mm
BLISTER FORMAT
Min: 60 mm
Max: 140 mm x 39 mm
PUNCHING AREA
Length: 272 mm
Width: 284 mm
FORMING FILM
Forming film width: min. 100 mm, max. 298 mm
Reel diameter: max. 400 mm(unwind shaft), max. 800 mm (reel support)
Core diameter: 76 mm
LID FOIL
Lid foil width: min. 100 mm, max. 298 mm
Reel diameter: max. 300 mm (unwind shaft), max. 460 mm (paper lidding material)
Core diameter: 76 mm
FILMS AND FOIL
Processible forming films: PVC, PVC/PVDC, PVC/Aclar, PP, PS, PET
Processible lid foils: Aluminium hard, aluminium soft, Paper, Paper/AL, Polyester/PE, Polyester/AL, PVC.
Swiftpack capsules counter
Model SP8x2 from 2003
Number of product transport channels: 8x2 total 16 channels
Number of vibration stations:
Product outlet: 2
This fully automatic machine is designed for the exact counting of hard or soft gelatine tablets and capsules by filling the containers at high speed without changing the size pieces. The machine is almost entirely made of stainless steel. Empty containers are fed to the machine from the left side in a conveyor. The machine and the conveyor have height adjustable legs to allow containers of different heights to be processed. The containers arrive below the count and fill the station where pneumatic door cylinders stop them in the correct position under the discharge hopper. The product to be counted is placed in a bulk hopper at the rear of the machine - it is then fed at a controlled speed onto a vibrating plate with 8 lanes for two units. There are three separate vibration units connected to the plates which allow further control of the product flow.
The vibration regulation accelerates the product to form a continuous flow that also provides the necessary separation of the items before they reach the counting ports. As the product passes outside the end of the track, that the free fall through the counting channels where they are electronically recorded - pneumatic flaps in each channel are then marked to open/close to obtain the desired count in the waiting containers. Once the containers are full, they are released from the filling system and arrive at the next empty container. There are electrical sensors to ensure that there is a supply of empty containers and to ensure that the machine stops if full containers do not advance for any reason. Operator controls are mounted on a soft, programmable touch panel and incorporate controls for starting and stopping the machine. The computer can hold and store batch programs for different products and incorporates a digital screen for data entry, progress counting and diagnosis. The machine is able to handle the following products
Tablets: min. 4 mm; max. 25 mm
Capsules: min. size 5; max. size 00. Soft gel capsules
Quantity of tablets: 30 100 250
tablet small round table top 100 50 10 - bottles for min.
Double concave round tablet: 94 40 16 - bottles for min.
Long round tablet: 60 24 10 - bottles per min.
Round double concave caplet: 80 24 10 - bottles for min.
Flat cap: 56 20 6 - bottles for min.
Soft Gel Capsule: 72 30 12 - bottles for min.
Hard Gel Capsule: 48 16 8 - bottles per min.
AVR linear Capper
AVR linear Capper is designed for fast repeatable changeover and maximum ergonomics.
The producer design the machine so that as few format parts are needed as possible.
We reduce changeover time and increase operating efficiency!
Our linear rake Capping Machine have up to 2 capping stations. Screw caps can be used on our machine.
The linear capper is mechanically driven with an under-frame integrated control cabinet.
The bottles are fed in a single lane to the machine where a bottle divider automatically separates them to the required distance.
The divider unit will not need any changeover part as the process is done via the HMI. Sorting and feeding devices feed the caps to the capping heads where the caps are applied onto the bottle orifices.
These capping heads can be torque controlled using either servo or clutches.
Our sorting and feeding devices can be designed to be able to run different sizes of caps on the machine without having to change over.
An induction sealing unit can also be integrated to the machine which is normally placed between a capping and re-torqueing station.
The height adjustment of the capping and retorquing stations is automatically controlled by the recipe integrated into the HMI.
High speed mixer granulator: Aeromatic PMA 600
Gross volume: 600 Lt.
Normal working volume: 480 Lt.
Average granulated batch weight: 280 Kg
Impeller speeds: 86/172 rpm
Impeller motor capacities: 22/30 kW
Granulator speeds: 1500/3000 rpm
Granulator motor capacity: 7.5/11 kW
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
