Main features:
Perforated Drum Coater made in AISI 316 stainless steel in which any formed products can be sprayed with coating solution and simultaneously or intermittently dried. Air for drying is blown into the centre of the drum through the front of the machine by an air inlet system projecting into the drum and flows in the same direction as the sprayed coating solution onto the tablet bed. Drying air flowing through the tablet bed is extracted by an exhaust air fan through the perforation beneath the tablet bed and specially adapted exhaust air channels. A rotary disc valve in the technical area of the coater controls channeling of the exhaust air by maintaining a constant cross section of the exhaust air channels. Coating drum outer wall fully enclosed. Effective use of drying energy.
Extra components present with the machine:
- Multi head peristaltic pump skid with wall mounted controls
- inlet air handling unit and exhaust filtration skid with explosion suppression
- Electrical and pneumatic control panels and WiP booster station
- Dust remover INFASTAUB
- Pleated element filter for separation of dry, not adhesive dusts
- Spraying system with moveable spraying arm and 5 nozzles, spray pump with solution preparation vessel
- High output ventilator
Technical data:
Lenght 4200 mm Width 2100 mm Height 2750 mm
Weight 3000 kg
Frequency 50 Hz Voltage 400 Volt
Motor power / drum drive 4.5 Kw
Air volume 5000m3/h
Maximum workable capacity 500 L
Drum diameter 1500 mm
Min - max load 150-400 kg
Inlet air temperature 100°C Inlet
Outlet fan 30 kW/400V/ 50Hz
Washing machine per vials Romaco Macofar Model W600 - 8
Cleaning station number 8
Containers per line 8
Produccion max 9.000 vials per hour
Diameter containers 8 - 52 mm
Height containers 35 - 170 mm
Distillate water pressure 2.5 bar
Air pressure 3.5 bar
Power installed 10 kW
Weight of the machine 2.150 Kg
Purpose Semi-automatic and low speed pharmaceutical and biotechnological applications
Bottle range 2-100ml glass or plastic (change of format required)
Speed Up to 70 vials per minute
Change format Change of 15 minutes to a different road format Characteristics
Typical lot size: 1,000-8,000 vials
8 cup holders that hold up to 6 vials in the neck
A transparent cover allows visual verification of the washing process
Dedicated media collectors (1 for water, 1 for air)
GMP design: all stainless steel 304 / 316L
Intrinsically designed for 3 log endotoxin reduction
PLC Allen-Bradley Micrologix 1100 that works in conjunction with an Panel-Panel Allen-Bradley PanelView Component C400 Touch HMI
No penetrating nozzles, no glass breakage, less particle generation
Self-draining after the end of the batch
The internal surfaces are electro-polished
Orbital welding is used whenever possible
The pipe system is designed to operate from highest to lowest to avoid water stagnation
Air blowing table, complying with cGMP regulations, suitable for handling bottles or vials. Complete with compressed air feed system complying with FDA standards.
Main features:
Basic machine with plate paneling in AISI 304 stainless steel satin finish and with internal components which come in contact with the blowing air in AISI 316 L
Sanitary polished piping and Tri-Clamp fittings
Internal air blowing system based on diving nozzles (plunger needle)
Complete accessibility to the internal working of the machine for cleaning operations
Bottles feeding rotary table
Complete with tray on facility and directly connected to the vertical-blowing wheel shaft
The CA-type screw capping machines can screw pre-threaded plastic caps that require pick-and-place or even Twist Off caps with steam injection
The caps are picked by means of a transfer starwheel with pockets or pegs
Programmable Logic Controllers Various capping and ejection control systems of badly capped bottles
Capping stations: 14
Capping system: Screw cap
Pitch circle diameter: 480 mm
Mechanical speed : approx 18.000 container per minute
Capping machine with alternate movements equipped with a feeding conveyor with indipendent motorization. On the machine infeed the bottle is detected by a photocell then enter in a working starwheel where the operations on the bottle are executed. The capping unit is composed by an unscrambler with automatic loading that load the caps on a linear track by an elevator. Depending by the type of cap set on the size the following capping operations are enabled : 1) PRESSURE CAP - cap pick up and mechanical positioning on the bottle. 2) SCREW CAP - cap insertion into the capping head equipped with 3 spindles, screwing with torque check. 3) PFP - cap pick up and mechanical positioning on the bottle, sealing made through Beca head. In case of errors during the capping operations, the bottle is rejected by a device positioned on the machine outfeed. A photocell detect the correct rejection and stop the machine and the transport conveyors if the bottle is not detected.
Speed Up to 70 bottles min
Diameter from 18 up to 90 mm
Height from 35 up to 180 m
Power installed 3.5 Kw
Air consumption 40/150 NL/min
Continuous crimping machine for vials
Production speed up to 12.000 vials per hour
Complete line Switfpack electronic counting system for tablets, capsules, softgel as follow:
Unscramble Swiftpack for bottles model M2793
Weight control during the filling process Collischan model TB KW with a range control 0 - 150 grams
Electronic counting machine Switfpack SPC6P
Automatic screw cap capping machine Swift pack model Starcap
The line include several transportation belts and rotative tables
ROMACO BOSSPAK RTC 200 Counting and Packaging Line. This Line is suitable for counting Tablets Dragees, Hard or Soft Gel Capsules into bottles at speeds up to 200 bottles per minute for a 100 count. The Line is comprised of the following unit machines, which are output-compatible and all designed in accordance with GMP:
Romaco Bosspak MS 150 Container Unscrambler and Feeder
Romaco Bosspak RTC 200 Electronic Counting and Filling Machine
Romaco Bosspak SBE 200 Product Lifting and Feeding Device
Romaco Bosspak MC 8000 Screw Capper
Relco MICS 1.5 Induction Sealer
Romaco Bosspak EXCEL STAR Self-adhesive Labeller
Romaco UNSC Rotary Table and all connecting Slat Conveyors
Automatic Tube Filling Machine for Aluminium Tubes TGM B600/2
Speed 150 tubes per minute
Diameter Min 10 - Max 42 mm
Lenght 50 - 240 mm
Air consumption 300 l/min
Power installed 3.5 kW
Automatic feeder for tubes
Automatic orientation of the tubes
Hopper with agitator
Coding unit for tubes
IV bags filling closing and overwrapping line BAUSCH+STRÖBEL
Complete IV bags line completely automatic Formats : 50 - 100 and 200 ml speed 2250 IV bags/h
Working station:
1)Download from boxes
2)Airtight control
3)Hot foil printing
4)Thermal transfer printing 5)Printing inspection (camera)
6)Transfer to machine
7)Loading station
8)Filling station
9)Gassing unit & vacuum
10)Closing & control station
11)Sealing 1
12)Sealing 2
13)bags unloading
14)Loading overpacking bags
15)Sealing overpacking bags
16)Finished bags unloading
17)Laminar flow
Filler and stoppering for vials Bosch Model FSM - 2007 C
Year of manufacture: 1993.
Speed of the machine 18.000 vials/h.
Filling volume with the installed pumps 1-15 ml.
Vibrator with feeder for rubber stoppering.
Line for lyophilized ampoule Bosch E16 - TLQ U22 - AVR E08 consisting of:
Washing machine Bosch model RUR E16.
Rated output 300 per minute.
Container handling capacity diameter 9-18 mm, height 60 - 110 mm.
Formats included 1-2 ml
Ampoule filler for lyophilized ampoules Bosch model AVR E08 rated output 300 per minute.
Blister machine Marchesini MB 440 for PVC - ALU from 1992.
Up to 56 cycles per minute and 448 blister per minute.
Inspection camera.
Automatic feeder for tablets Cartoner for blister Marchesini Model MA 305 from 2002.
Continuous movement machine.
Automatic blister feeding GUK leaflet folder.
Bar code reader.
Booklet feeder System coding for the cartons.
Range of work min. 25 x 15 x 65 mm Max. 100 x 85 x 150 mm.
Speed up to 240 cartons per minute.
Check weigher Garvens S2 from 2000.
Blister machine Marchesini MB 440 for PVC - ALU from 1994.
Up to 56 cycles per minute and 448 blister per minute.
Inspection camera.
Automatic feeder for tablets.
Cartoner for blister Marchesini Model MA 355 from 1994.
Continuous movement machine.
Automatic blister feeding.
Check weigher Garvens S2.
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it