+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
TECHNICAL DATA of SENSITIVE AP400 3T from 2012
Maximum output (cartons/minute) 400
Installed power (kW) 3.5 (depending on machine configuration)
Standard voltage 400 V – 50 Hz – 3PH + PE
A (mm) depending on carton size 400 – 600 – 800 – 1100
Weight (kg) – approximate value 1,000
Vignette label size (mm)
Length 15 – 60
Height 10 – 60
Vignette reel diameter (mm) Up to 400
Tamper-evident label size (mm)
Length 15-35
Height 15-35
Tamper-evident reel diameter (mm) Up to 400
Labelling accuracy (mm) ± 1
CARTON DIMENSIONS
A (mm) 20 to 130
B (mm) 12 to 100
C (mm) 50 to 210
Fedegari FXOAF6/C040 air steam mixture autoclave/sterilizer of 2016
Applications: Bio-Pharmaceutical
Loads: Large parenteral volume, Blood bags, Syringes
Processes: Sterilization
Sterilization of aqueous solutions in sealed containers (such as LVPs, vials, PFS, blister packs, etc.) turns out to be critical for a very specific reason: the pressure inside the primary container is higher than the saturated vapor pressure outside and at the same temperature. This could affect the product and/or the container itself, with the risk of deformation.
Hence our unique approach to back pressure sterilization:
- Flexibility: control of critical process parameters to ensure maximum flexibility of the sterilization cycle and avoid unwanted container deformation/damage by applying the most appropriate heat treatment to the product.
- Total control: total temperature and pressure (steam + air) control. A flow diverter and one or more fans ensure uniform diffusion of the mixture.
- Process optimization: The load comes out dry and ready to use.
- Integration & validation: prevalidated and standardized Thema process controller for all our machines.
- Internal chamber surface is mechanically polished with a roughness of less than Ra <0.4 μm.
- 2 doors, automatic sliding, to best optimize the available space.
- 5 RTD PT100 probes for temperature control in the chamber and in the product (3 flexible + 2 fixed).
-Automatic air filter sterilization complete with fixed thermo-probe in the filter bell to monitor the temperature inside the filter.
- 2 passages for validation sensors.
- Door sealing ensured by Fedegari's unique and patented profile gasket.
- Exclusively patented gaskets from Fedegari that guarantee 100% door sealing. These gaskets are FDA compliant and additionally USP Class VI compliant.
- All stainless steel 316L- 1.4435 and 316L - 1.4404 plumbing system with exclusive quick connections and silicone gaskets.
- Equipped with one or more fans in relation to the chamber size, with patented magnetic drive ventilation system, without through-shaft in the chamber: ensures better sealing in the chamber, reduces maintenance frequency and does not require lubrication.
FIELDS OF APPLICATION.
The FOA air-steam mixture sterilizer is suitable for:
- Sterilization of parenteral solutions, liquids in closed non-deformable containers (e.g., glass tubes) and liquids in closed deformable containers (e.g., plastic bags or bottles).
- Terminal sterilization of pre-filled syringes.
Specifications:
indicative thermal dissipation, doors closed: side 1 - 0.9 kW, side 2 - 0.9 kA,
Maximum operating pressure: 3 bar g
Approximate weight of empty autoclave 5000 kg
Power supply 400 V 50 Hz , 19 kW
Rif description required
pressure (bar g) Flow rate size
P1 water recovery from chiller 1,5 120 l/min 34.8x1.65
P1 water from chiller for exchanger 2 120 l/min 34.8x1.65
G water for empty pump 2 20 l/min 15.75x1.65
E1 industrial steam for intercapendine3 250 kg/h 22.1x1,65
E1 saturated steam ( 95-97%) 3,5 800 kg/h 47.5x1,65
D1 oiled compressed area for tools 5,5 100 NL/min 9.4x1.65
D oiled compressed area for chamber3,5 300 NL/min 34.8x1.65
A general discharge 72.9x165
We offer a total of 2 identical machines from 2021 for de-labelling vials.
These machines are unique and were developed together with STIWA for the purpose of removing labels from vials gently and without scratches.
Each of these machines is equipped with two modules that remove 2 labels simultaneously.
High safety and easy operation is guaranteed thanks to a sophisticated safety door concept.
Year of manufacture: 2021
Manufacturer: STIWA in Austria
Voltage: 400V AC 3PH+N
Control: Beckhoff
Drive: Rexroth Servo
Palma 259 l container from 2012
Fluid 2
Module II A1
Min/max operating temperature ITSI °C -10 /+143
Min/max operating pressure (PSI) 3 bar
• High speed mixer granulator Diosna P 600
• Gross volume 600 Lt.
• Normal working volume 540 Lt.
• Average granulated batch weight 80 - 250 Kg
• Impeller speeds 60/120 rpm
• Impeller motor capacities 32/38 kW
• Granulator speeds 1500/3000 rpm
• Granulator motor capacity 7.5/11 kW
Groninger MA200 De-nester for syringes from 1996, manual feeding of the nests filled with syringes into the nest conveyor (two rows side by side) and automatic feeding to the syringe outfeed station (two axes / horizontal X and vertical Y), where the syringes are removed from the nest in rows and pushed onto the syringe discharge conveyor (with the finger rests on the conveyor belt), the empty nests are conveyed out of the machine via a discharge chute and collected in a container, currently set up for syringes with a diameter of 10. 85 mm, output up to 400 syringes per minute, Siemens S7 PLC control with Siemens MP 377 12" touch panel, servo motors controlled, mains voltage 230/400 V(AC) / 50 Hz, electrical power 3 kW, compressed air supply network 7 bar
The die-cuts are taken from the magazine by means of suction cups, then removed from the mould during transfer and placed in the corresponding drawer. In sequence, the side (bottom) flaps are unrolled and closed, then, after gluing, the remaining (bottom) flaps are glued together. The product is fed into the carton via a feeding system that varies according to the type of product in the carton. The feeding system positions the product in the carton; the upper flaps of the carton are opened to facilitate insertion and a pusher pushes the product completely into the carton. The carton is closed by successively folding the side flaps and then the closing flap in two steps, i.e. first folding and then inserting the flap and closing the carton. the carton. The closed carton is then evacuated by means of a pusher.
The AV 30 case packer is designed for packing typically difficult products:
- Machine with alternating mechanical movements, equipped with electropneumatic controls.
- Reduced footprint.
- Total separation of the work table from the mechanical parts.
- Only one operator is required to feed the product.
- Minimum maintenance
- Automatic coupling to our display case packers.
MACHINE TECHNICAL DATA
Supply voltage: 220/380V. - 50 Hz
Installed power: 2 KW
Air consumption: 175 NL/cycle
Weight: Kg 600
Maximum mechanical speed: 55 strokes per minute
Productivity: 10,000/20,000 in eight hours, depending on product type.
Changeover time: Max. 15 minutes
Case characteristics :
A min 50 max 140
B min 15 max 70
C min 70 max 300
Multivac thermofoaming/blister packing machine Model R230 from the year 2002
For production of packaging from the roll, in particular for foodstuffs and sterile medical articles.
Forming. Filling and sealing are carried out on the machine.
Voltage 400 V, 50Hz
Phase : 3+N
Power : 10 kW
Current : 29 A
O.Z.A.F Rotary Feed Dispenser Type AC1200 from 2007
steel frame,
approx 1200mm diameter
With Siemens controller
Manesty 350 Tablet Coater
With a fully perforated drum, and unique spray gun and mixing baffle technologies, fast and efficient coating of products using aqueous, organic solvent or sugar coating media is achieved.
The fully perforated side-vented coater drum and cabinet design allows highly effective drying capacity in the process without the need to use high drying temperatures eliminating lower process efficiencies (spray drying) and detrimental thermal stresses on the product.
Accelacota 350 is quickly available to coat the next batch of tablets.
Tablets are loaded using a simple chute and unloaded by reversing the direction of the drum for fast and gentle removal.
▶Suitable for large scale production
▶ Standard drum capacity 450 litres
Key Benefits
•Low capital investment
•Reduced cost of ownership
•Unique mixing baffle designs
•Anti-bearding spray system
•Globally installed, proven technology
Mask production machine 3PLY from Steril Germany / Tronical Solutions from 2020 with the purpose of the production of medical face masks (DIN EN 14683:2019-10) with type FFP 1, 2 and 2R
made of the following materials
Nonwoven material: Meltblown PP
Outer filter fleece: 200 ± 3 mm
Inner filter fleece: 175 ± 3 mm
Ear loop: Ø 2.5 - 3 mm
Nose wire 3 x 1 mm
Requirements:
Foundations: Floor capacity: 500 kg/m2
Environments: Ambient temperature 10-35 °C, Humidity 5-35%
Total pneumatic connections (3x)
Connection pressure 7 x 0,5 bar.
Minimum supply pressure 6 bar.
Oil content: clean and oil free
Usage flow: 400 l/min
Voltage 230 AC
Frequency 50Hz
Number of phases/protective conductors /zero conductors 3
Rated current consumption 10.5 kW
Control voltage 24 V
overall dimensions
L x W x H = 6900 mm x 3760 mm x 1985 mm
Washing machine for vials Marchesini Neri model LV 105 D14 and Marchesini Neri MLT sterilisation tunnel of 2007
LAVATRICE :
The Ima Neri is a linear washing machine for vials and bottles according to the machine working range of size .
Containers for sterile preparation are processed in a different way according to the material they are made of and the product to be filled. Tailored according to the nature of containers, the washing machine performs different washing cycles.
The use of a recycled water loop in our linear washing machines allows for an important WFI consumption saving for customers, while granting high cleaning performance and, when requested, pyrogen reductions.
Machine highligths
Special upper guide rail for containers allowing for washing at high pressure without vibration or movement.
Complete segregation between process, circuit and mechanical areas to avoid cross contamination.
No vial breakages thanks to a system of levers, incorporating spring-loaded telescopic overload, driving machine movements, including raising of the washing needles.
No dripping of contaminated water from the baskets onto the vials thanks to the positive discharge of containers from the basket.
TUNNEL
The air recirculation in heating and cooling zones encourages the heat exchange between the system and the glass containers, reducing energy consumption.
Night mode with reduced fan speed and temperature in hot zone.
All tunnels are equipped with delayed start up/run modes to empty functions in the hot and cooling zones in order to get the required temperatures during start/end batch.
By the automatic air velocity control in heating zones, the fan speed is automatically increased when air temperature increases, to compensate for the reduced air density.
Machine Highlights
Completely automatic unloading procedure.
The system for air balancing, pressurisation and heating/cooling enables effective thermal treatment of glass containers.
Control and automation system set-up with different PLC or PC types.
Reduction of endotoxins
1. Formats
the line has been designed and manufactured to process the following bottles:
- 100ml;
- 250ml;
- 500ml;
- 1,000ml
ISO DIN 32mm, neck diameter 29mm and 20mm.
2. Line speed
The minimum working speed of the tunnel is 10,000 vials/h, considering the 100ml ISO, 30' thermal cycle.
The nominal washing machine speeds are:
- 100-250ml = 14,000 vial/h
- 500-1000ml = 12,000 vial/h
3. Optional extras
- The system is equipped with Siemens PC677 Industrial PC and 30-track videographic recorder, both CFR21.11 compliant and validated.
- Automatic exchange vs generator set (fan safety)
ELGA PURELAB Ultra Analytic
The new PURELAB Ultra system is the intelligent ultrapure water system for most critical applications. It differs from other systems by a multitude of innovative and unique quality features and sets new standards in the production of ultrapure water of 18.2 MOhm-cm and higher.
Maximum inorganic purity through unique PureSure system
Real-time TOC monitoring provides reliable information on organic quality in two-second intervals
Economical operation with very high product water safety thanks to PureSure system
Constantly low germ content due to complete disinfection of all water-contacting components
Product water specifications
Flow rate 2.0 l/min max.
Cartridge capacity (LC182): Litres with 18.2 MOhm-cm
Dimensions and weight: Height 490 mm (19.3") x Width 410 mm (16.2") x Depth 365 mm (14.4")
15.0 kg (33.1 lb)
Inlet water pressure: 0.7 bar (10 psi) maximum
Main connection: 100 - 240 V AC, 50 - 60 Hz
Automatic Horizontal Case Packer, machine for the final packaging in cardboard, made in a way to ensure reliability, versatility and space saving. A really small size equipment with high production features.
This is an automatic unit able to perform automatically and in a continuous cycle the grouping of products, their introduction into shipping cartons previously taken from stock, formed and positioned in such a way as to enable the mobile hopper and the pusher to carry out the filling, which completed the two groups of transport side, which serve to maintain the correct squaring, convey the same to the exit by passing it through the operating groups which carry out the closure on both sides by the applying hot melt glue. The entire machine is equipped with safety sensors and plexi-glass safety doors. This unit can be easily changed over for different types of products including boxes, bottles, tubs and containers, and different size boxes. Closing of cases by glue on both sides with Nordson glue system. Electrical panel with PLC. Level control of boxes in stock, maximum load in power control, counters (packagings, working hours, etc.).
TECHNICAL DATA
Length mm 2500
Width mm 1700
Height mm 1200
Net weight Kg 1800
Power absorbed Kw 3,18
Electric Frequency Hz 50
Voltage Volt 380
Pressure bar 6
PRODUCTION CHARACTERISTICS
Production 30 cycles/min
Case formats min-max (Length x Width x Height)
mm 150x105x130
mm 450x350x290
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
