NEVER USED
WITH AUTOMATIC WASHING SYSTEM .
GS IMA Coating Equipment HT is equipped with exhausting paddles for tablet film and sugar coating and is equipped with blowing paddles and is suitable for pellets and microgranules,
The use of a solid wall pan allows the processing of all product sizes and shapes without clogging. The shape of the pan and surface smoothness ensure perfect mixing and uniform distribution of the coating material. The patented drying system guarantees that the drying air is conveyed directly through the tablet mass avoiding swirls and turbulences inside the pan. The paddles can be supplied in different sizes according to the quantity of product to be processed, thus ensuring a higher flexibility in terms of pan working capacitie.
The cleaning operations are fast and simple due to the use of a solid wall pan. Different cleaning programmes, comprising washing, rinsing and discharge, can be developed according to different products and stored in the recipes.
Ampoule filler
Producer : Bosch
Model : ALK
Year of upgraded : 2020
Production : 400 ampoules per minute
working range
Diameter : From 9 up to 18 mm
Height : From 60 up to 110 mm
Formats incluided :
1 - 2 - 3 -5 - 10 ml
The machine comes with the laminar flow
Special Notes: New controls installed in 2016 (Bosch ALK filler
and closer capper) Capex Investment of 170.000 CHF.
(documentation availble)
2) Depyrogenation owen for ampoules Bosch
Producer : Bosch
Model : HQL 2024
Year of upgraded : 2020
Production : 24.000 ampoules of 1 ml per hour
HQL facilities are ideal for vial sterilization.
This model is exceptional due to the lack of passage in the tunnel, which is the result
of the laminar hot air flow process with its high degree of efficiency.
Special Notes: Tunnel is refurbished by Legacy in 2020, parts
that are are changed:
Transport belt, drive rolls, guiding rolls, ceilings, filters, filling
needles, parts provided originaly by Bosch / Syntegon
(documentation available)
Ampoule washing machine with different washing cicles ( water WFI - sterile air )
Producer : Bosch
Model :RRU 8984
Year of manufacturing : 2006
Production : 400 ampoules per minute
Working range :
Diameter : 9 - 18 mm
Height : 60 - 110 mm
Formats included : 1 -2 - 3 - 5 - 10 ml
Bosch line for ampoules and vials from 2005 including the following machines :
RRU 3043 +HQL 2440S +ALF 4060 +DRN 3010 +FLC 3060 + VRK 2005
1. bosch vials washing machine RRU 3043
technical specifications
Length 2240 mm Width mm 2130 Height 1700 mm
Net weight Kg 2000
Maximum container diameter 52 mm
Maximum container height 128 mm
Maximum output 12000 / hour
2. Depyrogenation Tunnel Bosch HQL 2440S
HQL installations are ideal for the sterilisation of vials. This model is exceptional because of the low throughput in the tunnel, which is the result of the laminar hot air flow process with its high degree of efficiency. The cooling section operates with laminar flow.
Safe conveyor belts on floor and side levels operated simultaneously. Excellent accessibility and ease of operation.
3. Filling/capping machine Bosch ALF 4060
- Output max. 18,000 ampoules/h
- Pre/post gassing
- Filling
- Preheating
- Capping via spit take-off, closing gassing
- Manual in-process control (IPC)
- Storage of containers in discharge magazine
• Included format sets (diameter): 1 ml, 10.75 ; 2 ml, 10.75 ; 5 ml, 14.75; 10 ml, 17.75
4. Color Ring Printer Bosch DRN 3010
This high-speed machine is design to mark ampoules with single or multiple ring codes. It is useful for identifying trial batches or for adding colour codes to standard batches of Ampoules for identification purposes or to avoid intermixing of batches.
• Included format sets (diameter) : 1 ml, 10.75 ; 2 ml, 10.75 ; 5 ml, 14.75; 10 ml, 17.75
5. Bosch Vials Filler FLC 3060
The continuous motion machine provides a processing range with filling volumes of 0.5 - 500 ml. A “V-cleat” conveyor system offers advantages in ease of size changeover
Filling programs can be stored and recalled via the control panel.
Technical data :
Containers: Injection vials and infusion bottles made of glass and plastic, up to 500 ml.
Diameter 14 - 86 mm
Height 30 - 180 mm
Pharmaceutical liquids (e.g. hydrous solutions, suspensions).
Closures: Rubber stoppers (siliconized or teflonized) in mushroom or freeze dry version
Speed 12.000 vials per hour
6. Bosch Crimping Machine VRK 2005
The VRK 2005B works continuously and has a 5-head capping station with a separate drive for container rotation from the main transport drive and other functions. The VRK 2005 B is commonly implemented in-line with Bosch filling and closing machines such as the MLF, FLC and FLM machines, boasting a very high technology profile.
Processing range:
Container 0 (mm): 13.75-86
Container height (mm): 35-180
Max output per hour: 12.000
Bosch line for ampoules and vials from 2005 including the following machines :
RRU 3043 +HQL 2440S +ALF 4060 +DRN 3010 +FLC 3060 + VRK 2005
1. bosch vials washing machine RRU 3043
technical specifications
Length 2240 mm Width mm 2130 Height 1700 mm
Net weight Kg 2000
Maximum container diameter 52 mm
Maximum container height 128 mm
Maximum output 12000 / hour
2. Depyrogenation Tunnel Bosch HQL 2440S
HQL installations are ideal for the sterilisation of vials. This model is exceptional because of the low throughput in the tunnel, which is the result of the laminar hot air flow process with its high degree of efficiency. The cooling section operates with laminar flow. A fan in the cooling section exhausts the hot air under the conveyor belt. The exhaust air volume is automatically adjusted. The tunnel is equipped with an automatic overpressure control in the cooling section. Modular system for tunnel assembly suitable for the required power range with optimum energy consumption. GMP-compliant construction. Compatible container transport systems for stable and unstable containers. Safe conveyor belts on floor and side levels operated simultaneously. Excellent accessibility and ease of operation.
3. Filling/capping machine Bosch ALF 4060
- Output max. 18,000 ampoules/h
- Pre/post gassing
- Filling
- Preheating
- Capping via spit take-off, closing gassing
- Manual in-process control (IPC)
- Storage of containers in discharge magazine
• Included format sets (diameter): 1 ml, 10.75 ; 2 ml, 10.75 ; 5 ml, 14.75; 10 ml, 17.75
4. Color Ring Printer Bosch DRN 3010
This high-speed machine is design to mark ampoules with single or multiple ring codes. It is useful for identifying trial batches or for adding colour codes to standard batches of Ampoules for identification purposes or to avoid intermixing of batches.
• Included format sets (diameter) : 1 ml, 10.75 ; 2 ml, 10.75 ; 5 ml, 14.75; 10 ml, 17.75
5. Bosch Vials Filler FLC 3060
The continuous motion machine provides a processing range with filling volumes of 0.5 - 500 ml. A “V-cleat” conveyor system offers advantages in ease of size changeover
Filling programs can be stored and recalled via the control panel.
Technical data :
Containers: Injection vials and infusion bottles made of glass and plastic, up to 500 ml.
Diameter 14 - 86 mm
Height 30 - 180 mm
Pharmaceutical liquids (e.g. hydrous solutions, suspensions).
Closures:Rubber stoppers (siliconized or teflonized) in mushroom or freeze dry version
Speed 12.000 vials per hour
6. Bosch Crimping Machine VRK 2005
The VRK 2005B works continuously and has a 5-head capping station with a separate drive for container rotation from the main transport drive and other functions. The VRK 2005 B is commonly implemented in-line with Bosch filling and closing machines such as the MLF, FLC and FLM machines, boasting a very high technology profile.
Processing range:
Container 0 (mm): 13.75-86
Container height (mm): 35-180
Max output per hour: 12.000
Tablet press Fette P3100 , type Perfecta 3100/3102, year of manufacture 1998
45 stamping stations
operating voltage 380 V
max. pressing force: 100 kN
max. pre-pressing force: 20 kN
max. tablet Ø: 16 mm
max. tablet bar height: 8.5 mm
max. tablet output/hour: 468,000
max. filling depth: 18 mm
pitch circle Ø: 508 mm
Rotational speed of the die disc: 25-77
Punch shape: EU 19
Die Ø: 30,16 mm
Die height: 22,22 mm
Punch shank- Ø: 19,00
Upper and lower punch length: 133,6 mm
Upper punch immersion depth: 2-8 mm
Projected floor area: 1486 x 1530 mm
Net mass of the machine: 3400kg
Height of machine without hopper: 1965 mm
Height of machine with hopper: 2105 mm
Operating voltage : 380 v
number of stamping stations : 43
max. pressing force : 80 kn
max. precompression force : 15 kn
max. tablet III : 13 mm
max. tablet bar height : 8.5 mm
max. tablet output/hour : 258 000
max. filling depth : 18 mm
pitch circle diameter : 410 mm
die disc speed : 15 - 100
Punch shape eu 19
die-III : 24 mm
die height : 22.22 mm
Punch shank-III : 19 mm
Upper and lower punch length : 133.6 mm
Upper punch immersion depth : 2 to 6 mm
Projected floor area : 1156 x 1306 mm
Net mass of the machine : 2500 kg
Height of machine without hopper : 1920 mm
Height of machine with hopper : 2055 mm
Technical details :
Tablet output : 216.000/h (mechanical speed)
Number of station : 36 stations
Tablet diameter max : 16 mm
Filling depth : 18 mm
Die plate speed : 25 – 100 RPM
Compression force max : 80 kN
Initial compression force : 15 kN
Type of tool : EU Norm B
Height of the machine with filling hopper: 2135 mm
Project floor area : 1155 x 1305
Weight : 2500 Kg
S450 NICA Speronizer from Aeromatic fielder
Shuttering diameter 450 mm
Voltage: 380-480 Volt 3-phase 50Hz or 60 Hz
Rated current: 10 Amp
Compressed air supply 4 Bar
Drive 1 kW AC motor and inverter
Capacity 0.4 kg to 2.0 kg
Turntable: Either one-piece with radial crosshatching or two-piece with option of either radial or rectangular crosshatching
Size of the cross-hatching pattern is 5mm
Materials: All product contact parts are made of 316 stainless steel. All other product contact parts are made of 304 stainless steel. The cover is made of polycarbonate.
Weight: 250 kg
Gabler extruder de40 BJ2013
Extruders are used to melt ingredients and form them into a long and continuous shape.
Extruders are useful in pet food production and chemical industries that produce high-quality finished products like pellets. In the food industry, extruders are used to produce items such as pasta and peanut flips.
Screw shaft speed: min 2rpm
Torque per screw shaft (total x2): Continuous operation max116 Nm/short-time operation (max 1 sec) 150%.
Dimension of screw Ø =40mm
Main drive power 4.2 kW
Electrical connection 3x400V 50 Hz kW
Connection options: Temperature control unit for water and oil
Outer dimensions LxWxH : approx. 1500 x400 x 1300mm
Net weight approx. 200kg
safety bench of the HERAsafe KS 18 series from 2003 is a laboratory instrument intended for installation and operation in microbiological and biotechnology laboratories of safety levels 1, 2 and 3. It is constructed as a class II microbiological safety bench according to EN 12469 / 2000.
Dimensions: Width x Depth x Height: mm 1800x780x 1600
Electrical data:
Voltage 230V - 50/60 Hz
Current consumption 7.3 A
Type of Protection IP20
Overvoltage category II
Pollution degree 2
Connection cable 4.9 m
Luminaire volume m3 1.4
Collecting tray40 l
Luminaire weight 240 kg
Max. load per module 25 kg
Ampoule filler
Producer : Bosch
Model : ALK
Year of upgraded : 2020
Production : 400 ampoules per minute
working range
Diameter : From 9 up to 18 mm
Height : From 60 up to 110 mm
Formats incluided :
1 - 2 - 3 -5 - 10 ml
The machine comes with the laminar flow
Special Notes: New controls installed in 2016 (Bosch ALK filler
and closer capper) Capex Investment of 170.000 CHF.
(documentation availble)
2) Depyrogenation owen for ampoules Bosch
Producer : Bosch
Model : HQL 2024
Year of upgraded : 2020
Production : 24.000 ampoules of 1 ml per hour
HQL facilities are ideal for vial sterilization.
This model is exceptional due to the lack of passage in the tunnel, which is the result
of the laminar hot air flow process with its high degree of efficiency.
Special Notes: Tunnel is refurbished by Legacy in 2020, parts
that are are changed:
Transport belt, drive rolls, guiding rolls, ceilings, filters, filling
needles, parts provided originaly by Bosch / Syntegon
(documentation available)
Ampoule washing machine with different washing cicles ( water WFI - sterile air )
Producer : Bosch
Model :RRU 8984
Year of manufacturing : 2006
Production : 400 ampoules per minute
Working range :
Diameter : 9 - 18 mm
Height : 60 - 110 mm
Formats included : 1 -2 - 3 - 5 - 10 ml
The Speronizer Gabler TypeR-250 BJ2013 is used for rounding pre-extruded pharmaceutical masses into pellets (diameter approx. 0.5-5mm).
Filling weight per filling: 0.1-0.6 kg/filling
Diameter of the fluted disc 250 mm
Speed 100-2000 rpm
Compressed air connection Working air max.8 bar, 0-60°C , consumption approx. 10 l / min
Purging air connection ¼''
Continuous sound pressure level: idling + operation 70 dB(A)
Materials in contact with product: tank / outlet / corrugated disc ASI316
External dimensions L x W x H approx. 610 x 440 x590 mm
Net weight approx. 40 kg
High-pressure homogeniser Panda NS 1001 NL 2 K Year of construction 2000
The pressure head (valve head) consists of two parts, made of a special stainless steel which is characterised by particularly high resistance to stress corrosion. The suction and discharge valves are ball valves (ceramic) with machined valve seats. All seals are made of materials that can be used for a wide range of products. For products that contain solvents or are aggressive, for example, seals made of special materials can be used.
With these technical devices it is possible to process viscous, abrasive and also aggressive products.
3-phase motor with overload switch
Motor 1.1 kW
Speed 700-850 rpm
Voltage 220+240V/50Hz
Performance data:
Capacity 10 l/h
Pump stroke 140 / min
Homogenising pressure max 1 stage 1500 bar
Homogenising pressure max 2 stage 150 bar
Noise level <70 dB
Average viscosity of products 2000 cP
Max. Product temperature 90°C
Dimensions: (L x W x H) 780 x 420 x 360 mm
Weight 85 kg
seguirà
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21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it