+39 0331 1693557
inti@intisrl.it
Astucciatrice per blister Klöckner Mediseal P1600
Lunghezza: 65 - 150 mm
Larghezza: 35 - 90 mm
Altezza: 15 - 95 mm
Funzionamento: semicontinuo (uno per ciclo)
Rendimento: 150 cicli al minuto (in funzione del prodotto)
Temperatura: 15 °C - 28 °C
Umidità relativa all'aria: 20 - 70 %
Contenuto d'olio residuo: 0,01 mg/m3
Polvere residua: 0,10 mg/m3 - 0,10 µm
Acqua residua: 6,00 g/m3 + 3 DTP.
Die Maschinen dieser Serie sind vollautomatische Maschinen zum Füllen und Verschließen von Ampullen und Vials.
Es handelt sich um rotierende Maschinen, die bei jedem Maschinenzyklus 1 oder 2 Behälter bearbeiten.
Die Dosierstation ist mit einer oder zwei ventillosen Drehkolbenpumpen ausgestattet.
Leistung/Stunde: 3000
Ampullen Größenbereich: max. 23 mm - Max. 155 mm
Flaschengröße: max. 30 mm - max. 110 mm
Dosierbereich: 0,15 - 28 ml
Stromversorgung: 230/400 V - 50 Hz - 1,0 Kw
Gewicht: 580 Kg
Abmessungen: 1850 x 1600 mm
CP-Citopac FKS-10 CP macchina per supposte, riempimento, raffreddamento e sigillatura per confezioni preformate di plastica composta da:
- Riempitrice SFD10CP con due punti di riempimento (dosaggio per ogni punto di riempimento da 0.5 a 3.5ml)
- Tunnel di raffreddamento KTE-10 CP con un percorso di raffreddamento di 25mt ca.
- Sigillatrice BST-10 CP per chiusura delle aperture su confezioni in plastica preformate
Capacità produttiva regolabile sino a ca. 10.500 supposte/ora
anno: 1989.
Sealing machine RVB 12000
Make: Bausch + Ströbel
Year of construction: 1991
Capacity/h: Up to max. 24,000 pieces
Electrical values: 230/400 V, 2. 5 kW, 50 Hz, 24 V
Working height: 900 mm
Weight: Approx. 925 kg
Machine dimensions: 4. 500 x 1. 110 x 1. 950 mm (L x W x H)
Available bottle formats: 14,75 x 35,5 - 2ml
Vial Available cap formats: 13 mm
Crimp caps Control Siemens S5
Die Maschine ist in der Lage, alle Arten von Materialien in Pulverform oder in sehr feiner Granulometrie zu dosieren, kompatibel mit dem Zuführrohr; insbesondere eignet sie sich für die Dosierung von Milchpulver, pharmazeutischen Pulvern, Gewürzen, Mehlen, Kaffee, usw...
Die Maschine kann von 2 bis 6000 cm 3 Produkte dosieren.
Der Dosierer wird direkt über die Tastatur der passenden Verpackungsmaschine gesteuert. Diese Maschine ermöglicht die Dosierung des zu verpackenden Produkts, indem eine volumetrische Messung durch die Kontrolle der Anzahl der von der Schnecke erzeugten Umdrehungsbruchteile vorgenommen wird.
Das Konstruktionsprinzip der Maschine basiert auf einer Schnecke, die bei ihrer Drehung ein Produktvolumen proportional zur Anzahl der Umdrehungen in Richtung Auslass schiebt.
Abhängig von der Geschwindigkeit der Schnecke ändert sich das Produkt, das in der Zeiteinheit dosiert wird.
Sie besteht aus: einer Metallkonstruktion, einem Drehstrommotor (Nr. 1 Abbildung 1. 2), der verhindert, dass das Produkt im Dosiertrichter (Nr. 2 Abbildung 1. 2 ) verstopft, einem bürstenlosen Motor (Nr. 3 Abbildung 2. 1) mit variabler Drehzahl, um die Schnecke in Drehung zu versetzen.
Die Fraktionen der Konkloa werden durch einen Encoder (innerhalb des bürstenlosen Motors) geregelt und direkt von der P. L. C. -Steuerung der Verpackungsmaschine gesteuert.
TECHNISCHE DATEN:
Länge: 1050mm
Breite: 520mm
Höhe: 1000mm
Gewicht: 150 kg
Elektrischer Verbrauch (nur in der Version mit Fußventil) 3,5 NI/' bei 6 bar
Bereifung 3,5 KW, 380 V, 50 Hz
Etichettatrice Neri modello SL400 VTE
Macchina etichettatrice per l'applicazione di etichette autoadesive su oggetti di
forma rettangolare.
- costruzione in acciaio inox ed alluminio anodizzato;
- trasporto oggetti su nastro a velocità variabile;
- gruppo distanziatore
- gruppo di ribadimento etichette
- sbobinatore automatico
- uscita etichette a velocità variabile fino a 30 mt./min.;
- la macchina è prevista di tutti i dispositivi di sicurezza;
- impianto elettrico a norme CEi;
La macchina base è costituita dalla etichettatrice SL 400 TE per l'applicazione di
2 etichette di sicurezza (Tamper Evident). Sulla macchina viene installata una
testa supplementare per l'applicazione di una terza etichetta sulla faccia
superiore del prodotto.
DATI TECNICI
Tensione di alimentazione: 220/380 V. 50 Hz. ( 415 V su richiesta).
Potenza installata: 3.5 Kw.
Dimensioni d'ingombro: mm. 1960 x 1350
Altezza da terra: mm. 1900
Peso netto: Kg. 500
Dimensione astucci: min. 63 x 20 mm max. 300 x 200 mm
Fully automatic Filling Machine Model "U14"
The machine is of the rotary intermittent type, operating on six ampoules simultaneously at the following stations: feeding, downturning, carving, cutting, upturning, filling, welding, counting and ejecting.
At the critical points of the machine there are safety contacts for immediate cut-out in case:
- the ampoules are not returned in upright position before filling.
- an ampoule is broken during filling.
- the pressure of inert gas (when used) falls below a pre-fixed minimum.
The machine, conceived to handle closed ampoules, can also handle open ampoules.
The machine can also fill ampoules to be liophilized as well as weld ampoules after liophilisation, because it is very easy and quick for the operator to disconnect the necessary sections to keep the ampoules in the upright position during the whole cycle.
Production rate: 4.000 to 14.000 per hour depending on the volume to be filled and the characteristics of the solution.
Dosing capacity: 0,1 ml. to 20 ml.
Filling accuracy: + 0,5% of dosified volume
General characteristics
To obtain a really high versatility and simplicity of use, the machine has been conceived with special devices to allow very simple operating procedures with a single operator:
- All adjustments are on the outside of the main body, easily accessible without any disassembling.
- A change in the size of the ampoules can be made without the use of any tool; the ampoule cups can be released and replaced by the operator's hand.
- Graduations for the correct positioning of all the sections are based on the height of the welded ampoules. It is then very easy for the operator tomake the necessary adjustments, depending on the ampoule's size.
- All parts which are not directly accessible are provided with technical solutions which allow good performances of the machine even in the case that there exists an impossibility of carrying through the required maintenance.
- All parts in contact with the liquids are made exclusively of stainless steel AISI 316 L, 321, teflon and glass.
- All points to be frequently disassembled for cleaning, washing and sterilising (pumps blocks; needles group; carving system) are of the quickcoupling type.
Specific characteristics:
Feeding: the standard feeding chute can be replaced with another of special dimensions to meet with special requirement of the users.
Carving: is made by a special disc rotating at 7.000 r.p.m. on a separate three phase motor, fed through an electronic frequency converter.
Filling: if the solution requires elimination of oxygen from inside the ampoule, double-walled needles are used for the filling.
The inert gas flowing in the chamber between the two needles makes a kind of flush on the ampoule before the liquid gets into the ampoule (acting as pre-gasing), and flows continuosly during the filling until the final exit of the needles.
A pressure switch cuts-out the machine if the inert gas pressure falls below a pre-fixed minimum.
The suck-back system is adjustable, so that when filling larger volumes with high viscous products, it is possible to keep high accuracy of dosification.
Washing of the pistons: the dosing pistons can be washed at every dosing stroke to allow trouble free operation even with satured solutions, solutions of organic base or, generally speaking, with solutions which don't otherwise allow a smooth filling cycle.
Welding: pull-seal welding system, operating with a gas and oxygen flame. The regulation of gas and oxygen is separate but single for the six flames.
Ejection: made with a slow-down device to avoid any shock before the complete cooling.
The welded ampoules, after cooling, may be collected at random or marshalled into metal trays.
Dimensions of this system may be specially tailored, as for the feeder, to meet with specific user's requirement.
The machine is protected all around its perimeter by means of a cabin equipped with doors in the aim to have an effective protection but at the same time an easy access.
Any of the doors may be accidentally open when running, the machine will stop immediately.
Only a peculiar operation can activate a specific running mode for maintenance purpose, where the machine can operate with safety doors open.
Dimensions:
net weight of the machine: kg. 800 approx.
gross weight of the machine packed for shipping:
kg. 1.150 approx,
packing dimensions: mt.2.00 x 2.00 x 2.10 h. approx.
Crimping machine Groninger model KVK 310 B
Output: Mechanical adjustment up to 36.000 vials per hour (up to 600 vials per minute) for the recipe depending output.
Format include Ø 16,25 x 31,00
Electrical connection: 230/400 V, 50 Hz, 3 Ph+N+PE
Power consumption: Approx. 8,4 KW
PLC: Siemens S7
Operator panel: B & R panel (supplied by GSK)
Sealing station: Hopper, vibratory sorting bowl, caps feeding track and sealing tools
Working range:
Vial height 31 – 75 mm
Vial diameter 14 – 30 mm
Cap diameter until 23,5 mm
Working height: 900 ± 15 mm
Finishing: All parts above the base plate (if not stoppers or not caps contacted) are made of 316L, 316TI or 304, Ra ≤ 0,8 µm – but not electro polished. Sealing disc is made of hardened stainless steel.
Surfaces for stoppers and caps contacted parts are made of 316L electro polished or suitable plastics (FDA conform), Ra ≤ 0,4 µm for stainless steel surfaces.
Welded seams Ra 0,8 µm – 1 µm.
Serie WSG:
Massima efficienza per essiccazione e granulazione.
Il letto fluido assicura un'asciugatura incredibilmente veloce, liscia e uniforme. Pertanto, gli essic-catori a letto fluido vengono spesso utilizzati in combinazione con granulatori ad alta velocità (miscelatori a umido).
Con l'aggiunta di un ugello nebulizzatore, l'essiccatore diventa un granulatore.
Le granulazioni a letto fluido sono note per la loro omogeneità superiore. Le proprietà dei granuli (dimensione, densità, porosità) possono essere controllate in un'ampia gamma impostando diversi parametri di lavorazione.
Il design PRO per la serie WSG offre il massimo livello di contenimento dell'esplosione. La resi-stenza agli urti di pressione di 12 bar è l'ultima al mondo. Questo design all'avanguardia rende possibile processare praticamente tutti i prodotti farmaceutici conosciuti - senza riduzione della pressione! Il design di Glatt utilizza materiali speciali che forniscono lo stesso peso complessivo e le stesse caratteristiche di manovrabilità dei tradizionali sistemi di decompressione a 2 bar. Un vantaggio unico!
Esclusiva resistenza agli urti di pressione di 12 bar senza scarico della pressione
Ideale per il contenimento totale.
Pulizia superiore: CIP / SC SuperClean® (pulizia CIP completamente automatica).
Filtro testato tipo bag shake.
Dati tecnici :
Volume macchina 4,2 lm3
volumi contenitori materiale 525 l
Prodotto a contatto piatto 6,82 m2
Superficie interni 1,36 mq
Volume 0,36 m3
Astucciatrice orizzontale continua Marchesini MA 255
Astucciatrice orizzontale a movimento continuo, costruita interamente a balcone, concepita intorno
a tre concetti base: versatilità, ergonomia e massima efficienza in un ingombro contenuto.
Per le sue caratteristiche è una soluzione ideale per il confezionamento di prodotti sia farmaceutici
che cosmetici.
Caratteristiche generali
• Costruzione a sbalzo, nel massimo rispetto delle norme GMP.
• Tutti i gruppi di alimentazione situati in posizioni ergonomiche
• Meccanica a bagno d’olio per ridotta manutenzione e rumorosità contenuta
• Cambio di formato semplice e rapido, effettuabile interamente dal fronte macchina
• Interfaccia operatore di tipo Touch Screen, che consente di gestire e variare tutte le funzioni macchina
• Funzione di autodiagnosi
• Funzione di Help per rimediare ad eventuali anomalie in modo rapido e sicuro
• Possibilità di alimentare il prospetto (opzionale), sia prepiegato che con piegatore automatico in posizione accessibile da parte dell’operatore.
• Ampia scelta dei sistemi di marcatura: ad incisione, ink-jet, laser (opzionale)
Automatismi e sicurezze:
• Ciclo automatico di funzionamento con chiamata astuccio
• e prospetto solo in presenza del prodotto
• Controllo incrociato di presenza prodotto-astuccio-prospetto
• Controllo carico minimo prodotto-astuccio-prospetto
• Controllo corretta apertura astuccio
• Controllo presenza del prospetto prima dell’introduzione in astuccio
• Controllo meccanico di sicurezza sullo spingitore prodotto
• Sicurezza di sovraccarico sulla meccanica generale della macchina
L'introduzione del prodotto avviene in continuo, tramite due spingitori posti sul lato opposto operatore che effettuano due introduzioni alla volta.
L’azione dei due spingitori è completamente indipendente, consentendo, quando necessario, l’avanzamento di uno solo dei due.
Velocità meccanica: fino a 200 pezzi/min
Dati tecnici:
Velocità meccanica: max. (pz/min.) 200/180
Potenza installata: c.a. 5 kW
Peso netto indicativo: 2400 Kg
Livello acustico <75 dB
DE LAMA static dryer DLDR-Ex is designed to meet the highest standard of the pharmaceutical, chemical and food industries and to perform drying treatment of:
• Powders and granules
• Glassware (containers, vials, bottles)
• Trays
• Empty metal containers
• Various kinds of material which require a low content of final residual humidity
• Products containing a high percentage of alcohol, solvents or other volatile materials generating vapours classified as inflammable and potentially explosive.
The machine operates with temperatures between 30°C and 80°C.
Inferior and exterior walls built around a heavy-duty, fully-welded structural frome in AISI 304 stainless steel.
Chamber made of AISI 304 stainless steel
All inferior surfaces 100% continuously welded
Floor execution for quick and easy cleaning and washdown
High grade and performance thermal insulation
Electrical panel box on the dryer or in a separate cabinet
Adjustable heating up ramp with internal humidity evacuation.
Fixed thermoresistance for regulation and flexible thermoresistonces Ptl 00
Ohm class A EN 60751 /IEC 751 for temperature monitoring inside the chamber.
Clamp connections for validation/re-validation activities.
The inner and external door surfaces are made of AISI 304 stainless steel. The opening/closing door operations are manually performed by means of lever handle. Door perfect seal is assured by a sealing gasket, special profile, in silicone rubber, suitable to withstand even high temperatures.
Exclusive deflector system for air flow regulation to optimize air distribution and temperature uniformity in any point of the chamber.
Centrifugal electrical fan group, made of AISI 316 stainless steeL for air internal recirculation and air flow changing.
Standard air heating by means of industrial steam.
Housing, made of AISI 304 stainless steel, wholly welded and air-tight with frontal plate bearing the heaters and frontal door providing access to heaters for inspection.
Trifase
Max. pressure: bar/kPa 0.006 (0.6)
Max. temperature C° (K): 90 (363)
Tension: V ± 5% 400
Frequency: Hz 50
Abs. power: W 2500
Encaisseuse IMA modèle CP38 combinée avec un granulateur modèle 20.
Comprend des équipements en ligne :
- Trieuse pondérale Garvens ;
- Imprimante d'étiquettes de caisses
- Applicateur
Spécialement conçue pour manipuler des cartons en vrac ou en paquets, la CP38 est une encaisseuse à chargement latéral à grande vitesse qui bénéficie d'une conception en porte-à-faux conviviale pour l'opérateur, assurant une accessibilité totale et un nettoyage facile.
Utilisant la technologie servo pour une manipulation extrêmement douce du produit, la CP38 encaisse jusqu'à 30 caisses/minute et a un encombrement compact.
Pendant le chargement, la caisse est érigée et maintenue en position sur deux côtés, ce qui permet d'utiliser efficacement du carton ondulé de moindre qualité.
Le mécanisme d'érection de la caisse assure désormais un positionnement extrêmement bas du magasin de caisses horizontal, augmentant ainsi l'autonomie de la machine.
L'encaisseuse latérale CP38 est capable d'atteindre une vitesse élevée en mode d'agrégation complète.
La vitesse de production est l'un des facteurs clés ayant un impact sur la fonctionnalité et la mise en œuvre réussie du processus d'agrégation.
Tous les principaux modules fonctionnels de la CP38 sont commandés par des servomoteurs :
prise des caisses, formation et transfert des caisses, transport des caisses vers la station de fermeture, trémie, poussoir élévateur collationnement transfert de la zone d'empilage à la zone d'introduction, rotation, empilage des produits.
Dimensions de la caisse (min.) : 200 x 90 x 110
Dimensions de la caisse (max.) : 500 x 350 x 350
Air comprimé : 6 bar
Puissance installée : 8 KW
Poids brut : 2900 Kg
Vitesse max. : Jusqu'à 30 caisses min
Filler for injectable vials UFVK 2000 BAUSCH + STRÖBEL
Weight: 1200kg
220/380 V
1.5 Kw
Frequency: 50Hz
Blistering line for vials and syringe, formed by Blistering machine Cam M92 S (Year 2007); Intermittent motion Romaco Promatic P 91 cartoner (Year 2008) with a standard weight of 100 – 200 g and Domino printing; Weight sorter Thermo Scientific RXM (Year 2011); Shrink wrapper Multipack FAO4-S.
The blister machine Cam M92 S is set up for pre filled syringe and vials . The machine is Designed and constructed in accordance with the requirement of the Pharmaceutical Industry and in observance of GMP standards.
SIMPLIFIED USE AND EASE OF CLEANING
The path of the web between the reel and forming material and the cutting station is as short and linear as possible giving the operator full vision and total control of all the principal functions of the machine. The above together with a careful design study which has separated the areas enclosing the mechanical movements from the areas dedicated to product handling, enable line clearance and machine cleaning upon lot change-over to be carried out with simplicity and ease. Format change-over can be carried out by the use of quick release devices, even by unskilled personnel. Blisters are then sealed with the PVC film.
max speed is 50 pieces /min; Vial format 3 ml; Step-long max. 180 mm; Film width max. 286 mm; Shape depth max 20 mm; Strokes/min: 20 ÷ 50; Wheight: Kg 2.660; Electic power: 3 x 380 V + N + PE; Frequency: 50 Hz; Power: 15 Kw; Water consumption: m³/h 0,7;
Air consumption: NL/min 500
The line include salso a Sea vision system, which checks if the vials on the syringe is full/checks the blister of defaults, Cutting machine, a Conveyor (to put the blister packs at the cartooning machines manually)
Intermittent motion Romaco Promatic P 91 cartoner.
The fully GMP compliant balcony design machine facilitates high accessibility, easy cleaning and reduced risk of cross contamination. Technical Highlights: Servo-controlled carton pick-up with positive opening system protects the materials; Torque limiters for all drives; Modular design facilitates bespoke feed systems and the integration of numerous additional functions; Reproducible, toolless format changes in under thirty minutes; stack heights can be modified in less than ten minutes; Quiet running: Venturi nozzles produce the vacuum for opening the cartons and folding the booklets; Low vibration and noise levels thanks to servo motors and belt drives; Driven exclusively by pulleys and toothed belts (no chains).
Mechanical speed: 100; Power consumption: Kw 3.5; Air consumption: Nl/min 70; Weight approx: kg 1.500
Length: mm 3,180; Depth: 1,740; Height: 1.500
Size range: (A) min. 20 max. 120 (B) min.15 max. 80 (C) ) min.60 max. 200 (A+B) 200
The machine includes also a Leaflet feeding system and a Sea vision Cam (Year 2016).
Shrink wrapper Multipack FAO4-S
Automatic clamping machine Automatic machine with intermittent operation designed in compliance with the CGMP regulations for the packaging of products with extensible lm.
Mainly intended for cosmetic and pharmaceutical markets, it is characterized by design simplicity and high speed. Brushless motorization to ensure reliability and synchronization of movements even at high speed: Machine and engine management via PC. Structure of the balcony machine, with clear separation between the mechanical parts located on the back and the sliding part produced on the front of the machine.
Ergonomic structure to facilitate inspection and visibility of the workflow. Simplicity and construction linearity for better cleaning. Speed, stroke and positioning of the individual groups can be set by PC, with automatic machine setup and extremely easy and fast format change.
RANGE SIZES: (a) = Width Product: From 35 to 90 mm; (b) = Height Product: From 15 to 90 mm; (h) = Length Product: From 75 to 155 mm; (A) = Width Package: From 70 to 180 mm; (B) = Height Package: From 15 to 180 mm; (H) = Length Package: From 75 to 155 mm.
Coil lm PE- LD: Internal coil diameter 75 mm. External coil diameter 300 mm. Width from 40 to 100 mm. Thickness 38 μ.
Motorized unfolding roll-holder unit (both upper and lower) equipped with film retirement system around the burden. Automatically adjustable voltage depending on the product to be treated. The welding station has been designed with particular care to ensure a high quality of the bundles both for the look super wafer and for the resistance to stretching. The bundle is held steady during welding by a mechanically operated spring pressure. The welding temperature is automatically controlled by the PC. The welding device is adjustable stroke depending on the height of the bundle, and is controlled by brushless motor, automatically controllable by PC.
A cooling system with jets of compressed air completes the supply. The supply unit in line includes:
Pair of side belts, driven by independent motor controlled by Inverter; Speed can be stored in the PC format; Bottom guides boxes adjustable according to the quota b of the case; Variable stroke stacker, driven by Brushless motor, for optimisation of the stroke necessary for elevation according to the height b of the case; Maximum load photocell; Stacking hopper cases with fast opening tailgate to facilitate interventions on the machine. The stacking unit works with a "comb" movement. After the first grouping has been carried out, a pusher provides for transfer to the welding station. This pusher, thanks to the vertical comb movement, increases the time available, avoiding waiting for the next grouping to be carried out. The pusher works with a servo motor and can be set by PC. This system allows to work at high speeds, and allows to pack packs from 2 to 5 in height absorbing 500 boxes on arrival without having to tip the boxes at the coast.
Intubettatrice TGM B600
Tensione: 380/50 3 N
Potenza massima: Kw 3.5
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
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