+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Vector Model FML3 Developmental Fluid Bed Dryer (Year of Construction 2007)
With their standard drying, top spray and bottom spray capabilities, the VFC-LAB FLO-COATER® series are the most versatile lab-scale fluid bed systems available. The unique design of the combined product container/processing insert and integrated solution pump eliminates the need for costly "add-ons". The combined product container also allows for quick changeover and cleaning between processes. Portable, flexible, cleaning efficient and easy to operate, the VFC-LAB series is the perfect solution for your process development requirements. The Vector is a self-contained laboratory fluid bed unit. To offer fluid bed equipment capable of meeting specific requirements, yet versatile enough to cover all aspects of fluid bed technology, Vector employs a system concept.
Each component plays an integral role in the overall performance of a given process. Vector system. Vector systems consist of several basic components with many options to choose from. The basic fluid bed unit with insert. 8 litre product container for drying/granulation. electrical control panel HMI Peristaltic pump unit Exhaust/intake blower Heat exchanger The FL-Multi-3 provides a controlled environment for product to be prepared with a minimum of waste, damage and contamination under safe conditions.
TECHNICAL DATA :
Height 2445 mm
Width 1803 mm
Length 813 mm
Voltage 460 VAC , 60 Hz , 3 PH
Installed power 20 Kw
Axomatic MIX 50 turbo emulsifier from 2011
- Slow counter-rotating cosial mixing with Teflon scrapers
- Homogenising turbine (speed up to 3,000 rpm).
- Colour touch screen control panel to display all main machine functions.
- Mechanical lid lift.
- Mechanical container tipping to facilitate unloading the finished product.
- Hopper for loading essences.
- Central valves at the bottom of the machine for vacuum incorporation of raw materials and/or unloading of finished product.
- Mirror and lamp for inspection during mixing phase
Vessel technical data
Max. water pressure 2 bar
Water consumption 5 litres/minute
Max. capacity 67 litres
Minimum workable 30% of vessel capacity
Mixing speed 35 / 70 rpm
Turbine speed Up to 3000 rpm
Lifting and tilting Hydraulic Max. temperature 90 C° Vacuum - 0.7 bar
Capsule filling machine BOSCH GKF 720
Model: BOSCH GKF 720
Year of construction: 2019
Weight: 1500 kilogram
Operating hours: 4.130 hours
Output: 3,000-43,500 capsules per hour.
Capsule barrel: 12 segments with 5 holes per segment.
Format tool Capsule size: 0 EL
Further equipment:
Nilfisk empty capsule conveyor (Model: 9505) (85 kg)
Dust extraction system:
Spare parts package
Additional tamping tool capsule size 1
Additional equipment:
IPK with automatic weight regulation.
ASB - Automatic fault repair.
Highlights
• Complete ELAU upgrade with 15" TFT TouchControl screen
• Complete mechanical overhaul
• Lateral web control forming film
• Cutting and splicing table
• Splice detection
• 3 zone heating station
• Berlex feeding boxes with product level control
• Safety flap
• Camera inspection for product, print position and product verification after sealing
• Lid foil unwind stand from the rear to include cut and splice table, splice detection (inside and outside), low level monitoring, reversing shoulder and lateral web control
• Sealing station
• Contact station
• Embossing station
• Punch station
• Vacuum belt outfeed
• Upgrade to main pneumatics with air dump valve
Technical data
Max. output
1200 blister/min.
Foil width
min 150 mm, max 300 mm
ET index
min 130 mm, max 280 mm
MT index
min 30 mm, max 120 mm
Blisterlanes
max 3-lanes
Blister dimension length
min 30 mm, max 120 mm
Blister dimension width
min 60 mm, max 284 mm
Forming depth
max 10 mm (PVC foil) max 8/10 mm (Alu foil)
Printing system Hapa H 230 S-1C-LR m.n. 26065 from 2006
Max. print area HAPA 230 180 x 300 mm
Max performance (number of print cycles): 120 pr minute
Max printing speed: 21,6 m/min
Max draw-off speed: 20 m/min
approx. weight of top mounted machine Hapa 230 : 370 kg
approx. weight of integrated machine Hapa 230 : 170 kg
separate electrical cabinet: 200 kg
infeed dancer: 380 mm of stored web
outfeed dancer: 980 mm of stored web
Input material Aluminium, PVC, paper
Web width Hapa230: max 370 mm
Ink printing: Hapa UV links in cartridges
Dryer Hapa 230: UV lamp 12 W/cm, no ozone
Power supply (4 wire network) 6kVA
Voltage: 480 V and 60 Hz
Maximum power consumption per phase 10A
Compressed air 6 bar
Output flume flow exhaust air: 250 m3/h
Temperature output 70°C
Marchesini BA400 cartoner - GUK RS21/760 included
sold with the formats described in the photo
Boxes with alternating and/or opposite legs, with or without gluing (NORDSON system included).
• Optimised material consumption thanks to integrated tray forming directly for rollstock
• Packing of vials and ampoules
• A range of formats for small packs: e.g. five vials or ampoules packed into a blister/carton, up to ten blisters with five products each processed per carton
• Quick format changeovers
Requirements
Plastic trays straight from the roll
Faster format changeover when packing ampoules and vials
Schubert-Pharma was commissioned to develop a more efficient packaging process that provides the manufacturer with faster format changeovers and lower material costs.
The renowned filler of ampoules and vials, customer, wanted to thermoform plastic trays straight from the roll. The benefits speak for themselves: the company saves money in material costs and logistics, and achieves greater efficiency in the packaging process.
The previous laborious format part changeover had meant customer had to place preformed plastic trays into a magazine and unstack them for the packaging process. Using prefabricated trays meant it was necessary for Customer to accept the increased material consumption and logistics costs. Schubert-Pharma was brought in to address this issue.
solution
Thermoforming, filling and cartoning
The customized line designed by Schubert-Pharma for Customer separates the thermoforming machine from the filling and cartoning process. The packaging line is able to pack both vials (standing in trays) and ampoules (lying flat in clamping trays). The wide range of formats that can be used is quite remarkable. The customized line packs small packs, e.g. five vials or ampoules, into a blister/carton, and processes ten blisters with five products each per carton.
With this machine, Schubert-Pharma provided the filler with a system that will continue to provide further rationalisation in packaging over many years to come.
Technical Details
Thermoforming machine
In the thermoforming unit, the blisters are shaped and punched out. A shaped plug is used as part of the thermoforming process. The 400 mm wide film sheet runs continuously at a speed of up to 9 metres per minute. Punching out is done by ultrasound; a process that allows any desired punching contours and guarantees low-cost tools with quick format changeover. The thermoforming and punching units automatically adapt to the speed of the film. The entire machine is programmed by entering parameters on the operator interface panel.
Filling and cartoning process
The blisters are then prepared for loading. At the same time, the products (vials or ampoules) are fed into the machine and pre-grouped. The loaded blisters are placed in a pre-erected top-load box and closed once the package information leaflet has been added. After the individual boxes have been marked with inkjet printers, they are passed downstream to transport logistics.
Overall Performance
• Thermoforming machine decoupled from the filling and cartoning process
• Range of formats for small packs: e.g. five vials or ampoules packed into a blister/carton, up to ten blisters with five products each processed per carton
• Online thermoforming significantly lowers material consumption
• Packaging can also be rationalised in the future
The 1200 tableting machines of the Medium range are ideal as workhorses for production of mono tablets manufactured by standardized processes. They have a manually-operated turret exchange system.
• Punch type EUD • Tablet output max. tablets/h : 120.000 • Pre-compr. force max. kN 80 • Compression force max. kN 80 • Tablet diameter mm 25 • Filling depth max. mm 22 • Tablet thickness max. mm 8.5 • Weight kg 2500 • Dimensions mm 900 X 1160 X 1875
Semi-Automatic Cap Welding Machine Rommelag Model SM950
Cap welding equipment is used where the BFS machine is producing a large volume parenteral container.
The bottle is sealed when leaving the machine. In order to allow the tight connection with the giving set spike after perforation a cap is sealed on top of the container.
The cap contains a rubber disc. The spike penetrates through the disc and the sealed bottle top. There is no contact between the rubber and the solution, eliminating the risk of particles generated by the rubber. The inside of the cap is sterile after terminal sterilization.
A transfer unit takes the bottles off the conveyor belt of the bottle pack machine and places them on the conveyor system of the welding machine This conveyor system loads the containers into the welding unit. Simultaneously the plastic caps are automatically made available.
Within the welding unit, the bottles and caps are fixed in position and plasticized at the joining point with the mirror welding unit. In this way, bottle and cap are welded together homogeneously without adding foreign material.
Dimensions and weight:
width 1.570 mm, length 4.600 mm height 2.500 mm
Weight 1.200 kg
Control cabinet:
Width 600 mm, length 1.200 mm, height 2.100 mm
Electricity:
Connected load 11 kVA
Consumption 7,5 kVA
Pneumatic:
Operation pressure 8 bar, oil free ; consumption 250 sl/min
Heat radiation 8-10 kWh
Capacity bottles/hour (manual feeding of bottles):
8 fold - 1.200/hour
10 fold - 1.500/hour
12 fold – 1.800/hour
Automatic Syringe Filling and Closing Machine Type Inova SV 122 V
Technical data
Output*:
Up to 4,500 syringes/h - infinitely adjustable.
*Output depends on syringe size, dosing volume, viscosity and other characteristics of the filling product
Syringe size range:
nested 0.5 ml to 20 ml HYPAK syringes of all leading syringe manufacturers with the corresponding nests and tubs
Dosing range:
0.2 to 29 ml, depending on the selected pump size; multi-filling possible
Dosing accuracy:
0.2 to 0.6 ml srel = ± 1,5 %
0.6 to 1 ml srel = ± 1,0 %
higher than 1 ml srel = ± 0,5 %
Machine finish:
Total exterior made of stainless steel (AISI 304) for easy cleaning, flanges upon machine table top made of anodized aluminium.
Safety regulations:
In accordance with Prevailing Safety Regulations for packaging machines and auxiliary equipment. Meets or exceeds OSHA regulations
Surface finish:
All machine parts in contact with the product are finished in stainless steel 316 L. The parts above the machine table are of anodized aluminium, synthetic material and stainless steel AISI 304.
1 stopper inserting station for plunger stoppers, consisting of:
- complete stopper inserting station with cam-controlled synchronous insertion movements for insertion tube and insertion rod
- the stopper insertion depth is adjusted by changing
the height of the work table
- 1 sorting drive for sorting bowl Ø 250 mm,
substructure attached to the machine
- Min. accumulation sensor at the outer stopper supply rail - 1 linear vibratory drive
for stopper infeed
SYRINGE INCLUDED
The CAM automatic collating machine model ASB38 is simple and compact.
It collates and bundles cartons, bottles, trays and various products in any layout.
- single reel of wrapping material for better material utilisation and a real reduction in changeover times.
- electromechanical stretching system to maintain constant web tension regardless of reel diameter.
- 1 sealing position, accurately repeated on the bundle, significantly improves pack appearance
- Sealing by means of a sealing bar in combination with a film braking unit ensures an excellent uniform seal
Description EU-D
37 stations
maximum pre-pressure force: 3 tonnes
maximum main pressure force: 10 tonnes
maximum tablet diameter: 25 mm
maximum tablet thickness: 8.5 mm
maximum tablet output per hour: 266,400
maximum filling depth: 18 mm
mould size: D
Specifications
Number of tablets: 266400 /h
Number of punches: 37
Maximum compression: 100 Kn
Maximum tablet diameter: 25 mm
Max. tablet thickness: 8.5 mm
Type of punch: Euro D
Conditions and dimensions
Length: 1150 mm
Width: 1250 mm
Height: 2100 mm
Weight: 4000 kg
Translated with DeepL.com (free version)
The machine was installed in 2011 and shut down in 2022. It is in perfect condition,
Equipment:
Internal chamber height 450 mm
Internal chamber width 450 mm
Inner chamber depth 1300 mm
Number and type of doors 2psv
Control and management system type OLIPYA/WP-TS
Design pressure 2.5 barg /250 kPA
Design temperature 139°C 412 K
Steam generator type DLSG/O/E/C-24
Steam generator output 33 kg/h
Steam generator design pressure 4.0 barg / 500 kPA
Steam generator design temperature 152°C / 425 K
Power supply (+/- 5%) 400 V - 50 Hz - Three-phase
Installed power 26 kW
Theoretical empty weight 1200 kg
Theoretical weight hydraulic test 1463 kg
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
