Highly flexible end-of-line packer for cases ready for dispatch
The Case packer packages cartons filled with solid or liquid dose blisters, or bundles of cartons, in cases ready for dispatch. The steps cover erecting the case blanks, loading from the side, and two-sided closure of the case. Operation of this machine is extremely space-saving, and the erecting and turning station ensures optimum utilization of the case volume. In addition, the modular design allows flexible adaptation of the configuration to meet customer requirements. The ergonomic design not only gives the user optimum accessibility, but also facilitates servicing and cleaning. One example here is access to the case magazine from the operating side. Fast format changeovers and straightforward handling make the machine very efficient. Operation via the central SmartControl operating system is intuitive and easily comprehended. The Case packer can be seamlessly integrated into an Uhlmann line. In terms of performance and operation, it is the optimum solution downstream from an Uhlmann cartoner.
Wide format range
The infinite format adjustment of the machine enables the flexible processing of a variety of case sizes. The wide format range is also a convincing feature: small to large cartons and cases – all can be handled.
From cartons to packed cases ready for dispatch.
The Case packer groups, stacks, and packages pharmaceutical products in cases ready for dispatch – the cardboard blanks are erected, the cases filled, and then closed on two sides.
Reliable process and uninterrupted production
Integrated safety and warning devices enhance the reliability of the Case packer – after all, every conveyor stop has an impact on the overall efficiency. Examples here are the jam control and overload monitoring. Disruptions in the packaging process trigger a warning.
Case packer– numerous benefits in its favor
Ready for dispatch: The machine uses side-loading to package cartons or bundles in cases ready for transportation – the cardboard blanks are erected, the cases filled, and closed on two sides.Flexible: Infinite format adjustment to cater for a wide range of carton sizes gives the machine maximum packaging flexibility.Ergonomic: GMP-compliant, ergonomic design gives the user good accessibility to the case magazine and permits easy cleaning of the working stations.Economical: Fast, easy format changeovers contribute to high productivity.Integrated: The SmartControl operating system, design, and software of the Case packer allow full integration into an Uhlmann line.Reliable: Integrated safety and warning systems, e.g., jam control and overload monitoring, ensure smooth processing.User-friendly: Operation of the machinevia the central SmartControl operating system is intuitive and easy to understand.
Automatic horizontal Casepacker. Compact, ergonomic, reliable and sturdy, it is innovative and versatile thanks to the use of robotised solutions which significantly enhance performances in terms of speed and flexibility.
•All operations are fully automated, performed by brushless motors and controlled by a PC;
•The case blank is fed into the magazine, located in an ergonomic position on the front of the machine;
•The case blank is picked up and transferred to the opening unit by an arm equipped with suction cups, holding it from top and bottom, and thus guaranteeing a perfect squaring;
•The products arriving from the infeed belt, are grouped, vertically stacked inside the hopper and finally pushed into the case. Pick-and-place by grippers can also be provided;
•Chain conveyors transfer the case to the flap folding and taping area;
•Simultaneous adjustment of taping units depth.
MECHANICAL SPEED
•10 cases/Minute
•Pick & Place unit of casepacker up to 50 product picking cycles/minute
SIZE DATA
Product size:
•‘A’ from 20 to 260mm ;’B’ from 10 to 150mm;’H’ from 50 to 250mm
•Collation:
•‘a1' 130 ÷ 510mm; ’b1' 110 ÷ 335mm ;’h1' 110 ÷ 335mm
•External Case:
•‘A1’ length from 140 to 520mm; ’B1’ width from 120 to 350mm ;’H1’ height (depth) from 120 to 350mm
•Product infeed: 870 ± 50 mm ; Case Discharge: From 440 to 555mm
General equipment data:
High performance cartoner with continuous movement. The formats are fully registrable. With simple operations and with the substitution of some parts, it is possible to use cases with even or alternate fins, with measures included in the following limits:
Width: 20 - 70 mm
Height: 12 - 70 mm
Length: 55 - 200 mm
The maintenance of the equipment is very simple and above all easy to use.
The cams are of the channel type machined from a single block, the mechanical shafts are installed on ball bearings.
Machine weight: 2200 Kg.
Equipment measurements: 3680 x 1660 x 1570 mm
Cartoning speed:
Cartoner HF 77 from 50 to 250 cases per minute.
Security:
The cartoner comes with electrical and mechanical safety devices, which intervene in the event of malfunctions, interrupting the regular work cycle, thus eliminating the risk of breakage or damage.
Duty cycle:
The tubes to be carton are fed automatically by means of a dedicated automatic tube feeder. In the conveyor there is a sensor that verifies the presence of the tube and activates the taking of the cases from the case loader. The case is opened by a series of suction cups and inserted into the carrying case. In this way, for each blister present in the product chain, there corresponds a case in the transport chain of cases.
If an illustrative brochure is required in the case, the sensor that activates the taking of the cases also sends an impulse to the brochure magazine. The brochure is taken by suction cups, it is inserted in a series of tapes. By means of these belts, the brochure is transported to a gripper that is located below the product feeding chain.
All the elements that make up the packaging advance to the introduction station, where a series of pushers introduce them into the case. During the tube insertion movement, it meets the brochure and inserts it into the case.
Once the insertion is completed, the case advances towards the closing area where, with a series of enervating and folding operations of the fins, the packaging cycle is completed.
Specific Details
Industry:pharmaceutical, cosmetics, nutraceutical, food, others
Number of cartons:70 /min
Length of carton (min):60 mm
Length of carton (max):210 mm
Width of the carton (min):20 mm
Width of the carton (max):125 mm
Height of the carton (min):15 mm
Height of the carton (max):80 mm
Motion:intermittent
Leaflet device:Yes
Horizontal bagging machine Flowpack / TLM
DYNAMIC 400 with infeed belt extension
Year of manufacture 2019
with various accessories : fixed formers, retractable wheels, Eidos 50x90 mm thermal transfer marker
Technical specifications Film Max mm up to 600 Max speed 130 ppm Max jaws mm up to 280 Max. product width mm up to 200 Max product height mm up to 120 Max. pack length mm from 60 to 600 Dimensions mm 3500 x 900 x 1600h Rotary welding system Power V 400
CAM PG Automatic horizontal intermittent motion cartoner
Cartoner for large size products.
Capable of mechanical speeds from 15 to 70 cartons per minute.
(Actual speeds dependent upon nature of product.)
Carton Size range :
A Dimension Min 50mm Max 200mm
B Dimension Min 25mm Max 120mm
C Dimension Min 105mm Max 300mm
A + B Max 290 mm
Machine is set up for Glue closure
Manufacturer: CAM
Model: PG
Machine equipped with:GUK LEAFLET FOLDER
COMPLETE BLISTER LINE + CARTONER : IT484
CAM PG Automatic horizontal intermittent motion cartoner Cartoner for large size products. Capable of mechanical speeds from 15 to 70 cartons per minute. (Actual speeds dependent upon nature of product.) Carton Size range : A Dimension Min 50mm Max 200mm B Dimension Min 25mm Max 120mm C Dimension Min 105mm Max 300mm A + B Max 290 mm Machine is set up for Glue closure Manufacturer: CAM Model: PG Machine equipped with:GUK LEAFLET FOLDER COMPLETE BLISTER LINE + CARTONER : IT484
Marchesini MA 305 cartoning machine with robot
Horizontal high-speed cartoner with continuous motion for packaging products in interlocking cartons with 3 even or alternate flaps.
Production speed: 240 cartons / min
Product range :
Carton width 25 mm – 100 mm
Carton height 15 mm – 85 mm
Carton Length: 65 mm – 150 mm
Ima Mini cartoner
Horizontal cartoner for pharmaceutical or cosmetic use with pre-folded leaflet .
Carton dimensions: 320 x 180 mm.
DESCRIPTION
The AVC continuous motion vertical cartoner has been designed by CAM to meet the packaging requirements, at medium-high speed of products for which the arrangement into carton and the final presentation could not be guaranteed by horizontal positioning.
All movement are controlled by closed-profile cams which have been subjected to surface hardening treatment. This featyre, together with the heavy-duty structure, reduce maintenance operations and guarantee machine life for a long time.
As all CAM continuous motion cartoning machines, AVC is characterized by the exclusive carton erection system incorporating a 4-station turret, each station separately driven by closed-profile cams for carton pick-off at zero speed. This system allows for total and progressive carton pre-breaking to be carried out in a time period longer than the machine cycle.
Each carton erection station is composed oft wo suction-cup arms which, by pulling externally on the two adjacent faces of the carton, guarantee positive opening, whatever board grammage is used and even in the case of handling square-section formats.
The wide range of product feeders available cover all possible packaging requirements of the market and is particulary suitable for bottles and jars. The introduction in vertical position eliminates all problems caused by horizontal introduction when the traditional cartoners are used.
The machine is furthermore equipped with high-endurance motorized carton magazine.
CAM has recently developed and patented a new carton closure system, that grants the possibility of: carrying out format change without requiring the services of a specialized technician; eliminating fine turing time related to the closuere area; and absolute qulity consistancy of the final package.
As on all CAM machinery, the AVC is olso equipped with the Mechanical Memory system, transforming complete size-over into a series of rapid and pre-set operations, which can be carried-out unskilled personnels in less thank 10 minutes, eliminating the need for fine.tuning adjustments and allowing size change-over to coincide with actual production change-over.
Cartoning machine VOLPAK Model PAK 1300
Year : 1995
Technical data :
380 v - 2.2 A - 50 Hz
Machine dimensions
Length: 340 cm
Width: 160 cm
Height: 160 cm
Description / Technical information
-Mechanical speed (cartons/min) , intermittent motion : 50
- Mechanical speed ( cartons/min) , continuous motion : 120
-Basic machine dimension 72 In. x 180 In. x 84 In
- Weight approx.. (kg )2.200
Size range : min-max
*A : 20-120
*B : 18-80
*C : 50-250
Promatic Packaging Machine – Model Bipak
The Promatic Bipak vertical cartoning machine is versatile, flexible and reliable. Depending on the production needs or the application, the machine can be used in continuous or intermittent mode by means of a simple selection on the control panel. The standard Bipak model is suitable for manual feeding. It can be equipped with a wide range of automatic feeding units to transform it into a fully automatic cartoning machine capable of producing up to 110 cartons/minute. The automatic feeding of products through the continuous motion pick & place unit (speed up to 100 products/minute) is designed to deliver high efficiency in volume production of upright products such as vials and jars. Ancillary devices such as product security systems are easily accommodated. The Venturi vacuum unit minimizes noise levels in operations such as carton pick-up and opening or leaflet/booklet feeding.
Power 220 Volts / 60 Hertz / 3 Phase , Dimensions 72 In. x 180 In. x 84 In. 2,000 KG Estimated Weight
Romaco Promatic P91 Horizontal intermittent motion cartoner can be equipped with modular, multiple feeding systems to pack pharmaceutical, nutraceutical or chemical products. P 91 is designed for silent operations, no vibrations and ergonomic loading of packaging components (GMP compliant balcony).
Highly tolerant regarding carton quality, including recycled paper cartons
Seamless integration of all kinds of feeding system for pharmaceutical, nutraceutical, chemical products
Zero waste logic – carton and leaflet/booklet are fed only when product is present
Smart change-over kit (guided format change-over via HMI and wireless digital position indicators)
Mechanical speed (carons/min.) 100
Power consumption (kW) 3,5
Air Consumption (NL/min.) 70
Weight approx. 1,500 kg
Length x depthx height (mm) 3.180x1740x1500
Size range (mm):
A min 20 - max 120
B min 15 - max. 80
C min 60 - max. 200
A+B 200
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it