+39 0331 1693557
inti@intisrl.it
Download of all our available used machinery
Automatic Deep Draw Thermoformer High speed mechanical intermittent motion fully automatic packaging machine, balcony structure, independent servo-driven stations, stainless steel finish, PC-controlled.
Designed to fit pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA, multilayer laminates etc.
Its sturdiness, modular structure, simple operation and the easy, tool-less change over make it reliable, highly flexible, efficient and easy to service.
Main features: Independently servo-driven machine stations.
Machine cycle-speed is adjustable from the main HMI, under size dedicated recipes. Two web-index grippers grant the highest precision in pitch repeatability
Easy, tool-less change over: index change and size-related parameters automatically selected from HMI Integrated Robomaster for products Pick-and-Place.
Prepared for connection from/to in-line integrated machines.
High-speed fully automatic positive products feeding systems are available.
High draw depth (up to 42 mm)ZERO-WASTE version (FBZ) with quick die-cutter available (subject to the format configuration).
Max forming depth (mm) 42 mm;
Mechanical speed Forming/Sealing 8-50 cycles/min;
Mechanical speed Standard Cutter 8-50 cycles/min;
Max forming area Film width (A) max 254 mm Film index (B) 320 mm;
Max die-cutting area Film width (A) 248 mm;
Film index (B) 310mm.
Output max. 48.000 syringes/h.
Power installed machine with sealing station 36 KW;
Compressed air consumption (6-8 bar) machine with sealing station 1150 Nl/min;
Cooling water consumption machine with sealing station ca. 370 L/h;
The BL series machines represent the peak of NERI’s production capability in the field of linear labelers and are the culmination of its many years of experience in selfadhesive application.
The main features of these series are the particular balcony construction making extremely easy the clearance procedures, the positive transport system of carton in pitch making the machine completely fail-safe, the ergonomics reducing the accessibility in 70 cm only and dividing the machine in three areas: operative, mechanical and electrical.
The BL machines can work in-line with other packaging machines, or as free standing units when fitted with required boxes infeed and outfeed devices.
STANDARD FEATURES:
Labelling machine balcony construction stainless steel executed.
Electrical cabinet on machine board.
Behind easy access from behind to electrical and mechanical parts; large door provides with security switch.
Positive transport of cartons with toothed belts.
Upper conveyor belt to keep carton stable during tamper evident seals application (VTE and TE).
Machine management by PLC with fail-safe positive logic.
Automatic unwinder Twin horizontal conveyor belt for products bunching at in-feed.
Mechanical timing device to dispense cartons on the main toothed conveyor belts.
Label dispensing with stepping motor drive Automatic work speed synchronization of motors.
Self-diagnosis on 6” colour touch display on a swiveling arm.
Label length self-learning system.
Automatic label changing system with set-up by keyboard and possibility to memorize different label sizes.
Minimum load control at the inlet and maximum load control at the outlet.
Carton width (A) 20 ÷ 180 mm.
Carton height (B) 15 ÷ 120 mm.
Carton lenght (C) 70 ÷ 200 mm.
Vignette height 20 ÷ 60 mm.
Vignette lenght 15 ÷ 80 mm.
Maximum rate (Pcs/min.) 400.
Label speed 0 ÷ 50 m/min.
Maximum reel diameter 400 mm.
Std. electric power supply 380 - 220 V-50 Hz.
Installed power 2 kW.
Compressed air pressure 6 bar.
Compressed air consumption 20 Nl/min.
Corima AEC212 Syringe Labeler and Plunger Inserter with Plunger Unscrambler and Label Easy-Splice
It is an automatic, continuous motion machine for syringe plungering and labelling.
Main features:
• Perfect operational repeatability;
• Easy to use;
• Minimal installation space;
• Designed to manage each component with positive logic;
• Totally customizable, with wide choice of optional units (e.g. Vision system, printing systems, feeding systems, etc);
• High flexibility and capacity to process glass or plastic syringes.
Standard constructional specifications:
• Automatic syringe loading on roller conveyor;
• Automatic loading of the plungers with elevator and roller conveyor or with vibrating feeder;
• No syringe – No plunger loaded;
• Totally parameterizable screwing unit;
• Plunger assembly control;
• External labelling unit complete with unwinder, printer lodging and rewinder of label tape;
• Label reel management and control;
• Automatic label distribution and application system;
• "Label applied" control;
• "Good/reject" product sorter with motorized flap to ensure great reliability and speed;
• Automatic rejection and counting for each error with collection on external box;
• Compliant and non-compliant product unloading verification.
• Unloading and counting of compliant products on guide or by no-contact robotized systems;
PRODUCT RANGE
Syringes: 0,5 / 20 ml
OUTPUT
Syringes/h: up to 12.000
Automatic rigid tubes filling and closing machine, suitable to count and introduce positively tablets in plastic or metallic rigid tubes, cylindrical-shape.
Final tube closure with pressure cap and discharge of the tubes correctly filled on a bucket conveyor at machine outfeed, with cap facing the operator side;
Extremely compact tube feeding;
Tube transport is carried out through bushes that proceed with synchro-dynamic movements;
The tablet insertion is made with a system that moves them in positive way by means of a pick&place system;
Machine is manufactured in strictly compliance with GMP norms;
Balcony type (cantilever);
Conceived to clearly separate the working area from the area containing mechanical transmissions and electrical equipments;
Made of steel an aluminium with AISI304 stainless steel panels. The machine operating parts are constructed with materials suitable to operate at direct contact with product.
High speed blister line, the 1060 model is designed for large series.
New ScanWare control camera and cooling unit.
The line consists of:
UHLMANN UPS1060 blister machine Year 1994
UHLMANN C300 case packer Year 1994
PENTEC checkweigher year 2015
BOPACK P150 Labeling Machine Year 2007
SOLLAS 18 shrinkwrapper Year 1994
Deblistering RBP type D3600 year 1998
WORK PRESSURE 0,8MPA
WORKING TEMPERATURE 175°C.
HOURLY PRODUCTION 4400 Lt/h
Completely automatic form fill and seal machine for IV bags.
Available format parts for 100-, 250- and 500-ml IV bags.
IV bags with two ports. LF module included.
Basic technical description of the bag and the bag components:
Bag sizes: possible e.g. 2000 ml, 1000 ml, 500 ml, 250 ml, 100 ml
Bag material: Polyolefin double wound multi-layer flat film,
e.g. Plycline APP114, Sangewald Propyflex or Wipak Infuking, Cryovac M312-A
Tolerance of bag film thickness: max. 10%
Inner diameter of film rolls: min. 150 mm
Outer diameter of film rolls: max. 600 mm
Bag formats: Minimum 120x120 mm
Bag printing: Hot foil printing, one colour
Printing area: Maximum 200x120 mm/bag
Welding method: Contact heat welding
Welding temperature: 100° C – 250° C +/- 2° C
Port design: PLEUMAT SFC-port, Layout 90-2939
Cap design: Pleumat sfc-CAP, Layout 90-2938
Basic description of the machine:
Output: 1250 pbh – 500 ml
Based on non-foaming products and a liquid pressure of 1,0-5,0 bar +/-0,2 bar
*the effective output can be impaired either by errors in operation, which occur mostly during the starting period or e.g. caused by faulty feed material or other outer influences PLÜMAT is not responsible for. The final capacity can be fixed after clarification of bag film material.
Change over time: Approx. 30 minutes
Filling temperature: Maximum 55° C
Filling product: e.g. Standard IV-Solution
Filling range: 100 -2000 ml
Filling accuracy: 100 ml +/- 1,5 %
250 ml +/- 1,0 %
500 ml +/- 0,7 %
1000 ml +/- 0,5 %
Filling system: One mass flow meter system, with electromagnetic filling valves and microprocessor control unit. Sterilization: The filling system is suitable for automatic CIP/SIP sterilization up to maximum 125# C and prepared for inline sterilization than means no dismounting of any parts. CIP/SIP device is included.
Two TC clamp adapters DN15 colpeted for CIP/SIP output. Connection points for SIP/SIP at end-users side are in DN 15
Product supply: The product must be fed to the filling system under pressure either by pump or pressure tank (1,0 – 5,0 bar +-0,2 bar)
Product connection: TC-DN 15 (Tri-Clamp)
Sequence control: PLÜMAT-PLC linked with colour touch screen
Emergency off: Actuating the emergency off switch stops all electrically and pneumatically controlled functions
Power feed: 230/400 V; 50 Hz +/- 10%: 14 Kw +8,4 KW LF-unit; 35A
Power connection: approx. 14 kW (From Fill Seal Line FFS – 300/1) ; approx. 8,4 Kw (LF-unit)
Sensors: All sensors are prepared with plug/socket connection as far as possible.
Compressed air: 6 bar, free of oil and dry
Suction capacity: approx.. 220 l/min, 18° C
Pneumatic air exhaust: centralized air collecting and exhaust system
Cooling water: Approx. 60 l/h, 15 – 20° C
Maximum room humidity: 70%
Recommended room temperature: 24# C
Materials: All product contact steel parts are made of stainless steel 1.4404/1.4571. All other product contact parts such as flexible hoses and gaskets are made off Silicon, Teflon and EPDM. All other parts are made of stainless steel 1.43014. The pipe connections meet the requirements of din 11850 and the sterile screws the requirements od DIN 11850 and the sterile screws the requirements of DIN 11861/1
Operators: 1 permanent, second operator only necessary for film change.
Operator language: ENGLISH/Cyrillic
Completely automatic form fill and seal machine for IV bags.
Available format parts for 100-, 250- and 500-ml IV bags.
IV bags with two ports.
LF module included.
Basic technical description of the bag and the bag components:
Bag sizes: possible e.g. 2000 ml, 1000 ml, 500 ml, 250 ml, 100 ml
Bag material: Polyolefin double wound multi-layer flat film,
e.g. Plycline APP114, Sangewald Propyflex or
Wipak Infuking, Cryovac M312-A
Tolerance of bag film thickness: max. 10%
Inner diameter of film rolls: min. 150 mm
Outer diameter of film rolls: max. 600 mm
Bag formats: Minimum 120x120 mm
Bag printing: Hot foil printing, one colour
Printing area: Maximum 200x120 mm/bag
Welding method: Contact heat welding
Welding temperature: 100° C – 250° C +/- 2° C
Port design: PLEUMAT SFC-port, Layout 90-2939
Cap design: Pleumat sfc-CAP, Layout 90-2938
Basic description of the machine:
Output: 1250 pbh – 500 ml
Based on non-foaming products and a liquid pressure of 1,0-5,0 bar +/-0,2 bar
*the effective output can be impaired either by errors in operation, which occur mostly during the
Starting period or e.g. caused by faulty feed material or other outer influences PLÜMAT is not responsible for. The final capacity can be fixed after clarification of bag film material.
Change over time: Approx. 30 minutes
Filling temperature: Maximum 55° C
Filling product: e.g. Standard IV-Solution
Filling range: 100 -2000 ml
Filling accuracy: 100 ml +/- 1,5 %
250 ml +/- 1,0 %
500 ml +/- 0,7 %
1000 ml +/- 0,5 %
Filling system: One mass flow meter system, with electromagnetic filling valves and microprocessor control unit. Sterilization: The filling system is suitable for automatic CIP/SIP sterilization up to maximum 125# C and prepared for inline sterilization than means no dismounting of any parts. CIP/SIP device is included.
Two TC clamp adapters DN15 colpeted for CIP/SIP output. Connection points for SIP/SIP at end-users side are in DN 15
Product supply: The product must be fed to the filling system under pressure either by pump or pressure tank (1,0 – 5,0 bar +-0,2 bar)
Product connection: TC-DN 15 (Tri-Clamp)
Sequence control: PLÜMAT-PLC linked with colour touch screen
Emergency off: Actuating the emergency off switch stops all electrically and pneumatically controlled functions
Power feed: 230/400 V; 50 Hz +/- 10%: 14 Kw +8,4 KW LF-unit; 35A
Power connection: approx. 14 kW (From Fill Seal Line FFS – 300/1)
approx. 8,4 Kw (LF-unit)
Sensors: All sensors are prepared with plug/socket connection as far as possible.
Compressed air: 6 bar, free of oil and dry
Suction capacity: approx.. 220 l/min, 18° C
Pneumatic air exhaust: centralized air collecting and exhaust system
Cooling water: Approx. 60 l/h, 15 – 20° C
Maximum room humidity: 70%
Recommended room temperature: 24# C
Materials: All product contact steel parts are made of stainless steel 1.4404/1.4571. All other product contact parts such as flexible hoses and gaskets are made off Silicon, Teflon and EPDM. All other parts are made of stainless steel 1.43014. The pipe connections meet the requirements of din 11850 and the sterile screws the requirements od DIN 11850 and the sterile screws the requirements of DIN 11861/1
Operators: 1 permanent, second operator only necessary for film change.
Operator language: ENGLISH/Cyrillic
General equipment data:
High performance cartoner with continuous movement. The formats are fully registrable. With simple operations and with the substitution of some parts, it is possible to use cases with even or alternate fins, with measures included in the following limits:
Width: 20 - 70 mm
Height: 12 - 70 mm
Length: 55 - 200 mm
The maintenance of the equipment is very simple and above all easy to use.
The cams are of the channel type machined from a single block, the mechanical shafts are installed on ball bearings.
Machine weight: 2200 Kg.
Equipment measurements: 3680 x 1660 x 1570 mm
Cartoning speed:
Cartoner HF 77 from 50 to 250 cases per minute.
Security:
The cartoner comes with electrical and mechanical safety devices, which intervene in the event of malfunctions, interrupting the regular work cycle, thus eliminating the risk of breakage or damage.
Duty cycle:
The tubes to be carton are fed automatically by means of a dedicated automatic tube feeder. In the conveyor there is a sensor that verifies the presence of the tube and activates the taking of the cases from the case loader. The case is opened by a series of suction cups and inserted into the carrying case. In this way, for each blister present in the product chain, there corresponds a case in the transport chain of cases.
If an illustrative brochure is required in the case, the sensor that activates the taking of the cases also sends an impulse to the brochure magazine. The brochure is taken by suction cups, it is inserted in a series of tapes. By means of these belts, the brochure is transported to a gripper that is located below the product feeding chain.
All the elements that make up the packaging advance to the introduction station, where a series of pushers introduce them into the case. During the tube insertion movement, it meets the brochure and inserts it into the case.
Once the insertion is completed, the case advances towards the closing area where, with a series of enervating and folding operations of the fins, the packaging cycle is completed.
Vial filling/closing machine
Modell FFV 2010
Including:
Tamper/stopper station, pre/filling/after gasing station
Electric 220/380V/50Hz/2kW/ 24V
Weight 1550Kg
Complete Line consists of:
Wasching machine
Modell AWU 5000
Electric 220/380V,50Hz,26kW,24V
Weight 1450Kg
Details: an additional control unit as spare part included, ultrasonic bath & generator as sparte part
Including:
Pumping station
Modell UST95
Electric 220/380V/50Hz, 19kW,24V
Weight 100Kg
Sterile tunnel
Modell DHT 2547
Electric 220/380V/50Hz/24V
Weight 2050Kg
Vial filling/closing machine
Modell FFV 2010
Including:
Tamper/stopper station, pre/filling/after gasing station
Electric 220/380V/50Hz/2kW/ 24V
Weight 1550Kg
Flexicon peristaltic pump
Crimper
Modell KS1010
Electric 220/380V/50Hz/1,5kW/ 24V
Weight 800Kg
details:
rotary table, feeding belt, coding unit, sorting drum with feeder
Capacity6000V/h
Filling machine for open ampoules Bosch ALK 4080 under isolator
Rated output : 400 per minute
Container handling capacity :
Diameter : 9 - 18 mm
Height : 60 - 110 mm
Formats included : 5 ml
General data
Machine L x W x H, approximate dimensions in mm 4000 x 1700 x 1800
Height of the conveyor belt in mm approx. 900 +/- 50
Weight approx. 700 kg
Production speed 30 - 50 pieces / minute
(depending on product and label size)
Power supply
Electricity
Voltage 400V N / PE, 50 Hz, 3 ~
Nominal current 3.2 A.
Fuse in the supply line 10A
Length of connection cable approx. 3.5 m with 16 A CEE plug
Pneumatics
Pressure 6 bar
Air temperature + 10 ° C to 40 ° C
Air Quality Oil Free, Filtered, Dry
Labels - rolls
Core Ø 76 mm
Maximum outside Ø 280 mm
TYPE: MOBILES TANK
WORKING PRESSURE: 2 BAR – 1 BAR
TEST PRESSURE: 3BAR
MAXIMUM TEMPERATURE: 120° C
CAPACITY : 100 L
Via XXV Aprile, 8
21054 Fagnano Olona (VA)
Italia
Tel. +39 0331 1693557
email: inti@intisrl.it
